PB Gel Coater - TDC
Malibu Boats · Fort Pierce, FL · 1 wk ago
OTHRInternship
About the Role
Successfully spray prepared plugs and master patterns for the plug/master prep and mold lamination teams while maintaining schedule and quality.
Responsibilities
- Conduct daily tests for equipment calibration and operation.
- Tape and prepare plugs and master patterns for spraying.
- Ensure plugs and masters are clean with no contaminants before spraying.
- Set up, operate, and shut down gelcoat/high-build guns and pumps; clean spray guns.
- Spray gelcoat in an even mil thickness, adhering to each part’s mil requirements.
- Maintain all booths and equipment clean, neat, and organized at all times.
- Conduct daily routine maintenance of booths and equipment.
- Record material date and batch numbers.
- Ensure all operations are performed safely.
- Store all materials safely at the end of the day.
- Conduct operations using TDC mold fabrication approved processes (ISPC).
- Provide for continuous improvement and a zero recordable safety environment.
- Adhere to procedures and processes to maintain quality.
- Maintain schedule to meet key milestones.
- Understand environmental compliance related to chemical handling, usage, labeling, storage, and disposal.
- Support continuous improvement using Safety system, Kaizen, CAR system, and other problem-solving techniques.
- Maintain equipment and workplace organization using the 5S methodology.
- Identify problems (e.g., material shortages, employee relations issues) and communicate them to the group leader when additional assistance is needed.
Skills & Proficiencies
- Fully understand gelcoat/high-build component coating equipment maintenance and use.
- Spray booth operation and maintenance.
- Use of quality assurance equipment (e.g., mil gauge).
- Composite fabrication and spot repair techniques.
- General knowledge and understanding of required power tools.
- Ability to read and interpret safety rules, operating and maintenance instructions, and procedure manuals.
- Ability to write routine reports and correspondence.
- Ability to speak effectively before groups of customers or employees.
- Basic mathematical skills (addition, subtraction, multiplication, division, rates, ratios, percentages, and interpreting bar graphs).
- Ability to solve practical problems with limited standardization and interpret instructions in written, oral, diagram, or schedule form.
Qualifications
- High school diploma or GED; or one to three months of related experience and/or training; or equivalent combination of education and experience.
- Must be able to pass drug/alcohol screening contingent to the hiring process.
- Job requires standing and working in and around boats/molds throughout the entire day.
- Must work efficiently and in the safest manner possible, following all safety regulations at all times.
Physical Demands
- Stands: 5 hours (Continuous, 67-100%)
- Walks: 3 hours (Frequent, 33-66%)
- Sits: 2 hours (Occasional, up to 33%)
- Lifting/Carrying: Maximum 50 lbs, Frequently 15 lbs, Occasionally 30 lbs.
- Repetitive hand activities: Simple grasping, pushing/pulling, fine manipulation (Right and Left, Constant).
- Repetitive foot activities: Right and Left (Occasional).
- Bending at waist: Constant
- Squatting: Constant
- Climbing ladders/stairs: Constant
- Kneeling on ground: Constant
- Reaching above shoulder: Constant
Work Environment
- Exposure to ambient cold and heat temperatures (seasonal).
- Very dusty environment with airborne particulates from cutting, drilling, and grinding.
- Exposure to extremely sharp tooling used for cutting fiberglass.
- Typical 10-hour workday, 4- or 5-day workweek schedule; occasional to frequent overtime.
- Required to work indoors and outdoors, year-round and in all weather conditions.
- May be required to work during production shutdowns or off-schedule periods.
- Safety glasses required in production areas; other PPE may be required based on specific projects.