Senior Machine Operator

RESPONSIBILITIES

• Creeel or tie-in filling according to established procedures.
• Start, stop, and adjust looms when taking machines in or out of production.
• Check machine status regularly to ensure optimal performance.
• Perform doff procedures and other required Barco declarations (warp-out, no-filling, etc.).
• Repair filling stops, warp stops, and related loom interruptions.
• Perform warp stop repairs on Jacquard OPW styles when required.
• S Mash and clear breakouts safely to restore machine operation.
• Tie knots and perform knotless weaving when applicable.
• Inspect fabric throughout production to identify defects or inconsistencies.
• Identify S- and Z-twist problems in belting styles.
• Handle non-conforming filling and non-conforming catch selvage bobbins following proper procedures.
• Replace catch selvage spools and leno spools as needed to maintain machine operation.
• Follow procedures for straps and springs on catch selvage bobbins.
• Manage and track in-process weaver stock.
• Complete the Pine Mountain Plant Daily Communication Worksheet accurately each shift.
• Pull Barco reports to support percent-loss charts and other production metrics.
• Complete all applicable Barco declarations (warp-out, no-filling, doff procedures).
• Maintain assigned loom efficiency by managing weaver downtime to meet performance goal.
• Perform diligent loom troubleshooting at weaver level, making efforts to restore operation before escalating issues.
• Maintain assigned work area to remain 5S compliant.

MINIMUM QUALIFICATIONS

• A high school diploma or equivalent.
• Mechanical aptitude and ability to read production instructions, quality specifications, and safety documents.
• Ability to work a rotating 12-hour shift.

PHYSICAL REQUIREMENTS

• Standing or walking for 12 hours or more per shift.
• Ability to remain in a stationary position (standing or seated) during equipment operation.
• Ability to move/traverse the production floor, including accessing creel areas, equipment, and materials.
• Ability to lift and carry production materials (spools, bobbins, resin containers, waste packages), typically up to 50 lbs.
• Stooping, bending, reaching overhead, and occasional ladder/platform climbing.
• Ability to operate machine controls, touchscreens, tools, and adjustments requiring fine motor skills.
• Ability to sustain repetitive motions during extended production runs.
• Ability to visually inspect products, monitor displays, and identify non-conforming conditions.
• Ability to tolerate heat, temperature variations, and abnormal environmental conditions typical of manufacturing.

WORK ENVIRONMENT

• Work is performed primarily on the production floor, near moving machinery and ongoing process lines.
• Noise levels vary; hearing protection may be required.
• Exposure to fibers, lint, dust, and particulates typical of textile operations.
• Exposure to heat from extrusion zones and fluctuating seasonal temperatures.
• Work may involve tight/confined areas, ladder use, and navigating around machinery.
• Required use of PPE: safety glasses, safety shoes, gloves, hearing protection, and other items per task area.

OTHER DUTIES

• This job description is not designed to cover or contain a comprehensive list of duties. Additional responsibilities may be assigned based on business needs.