REA-7 Machine Operator - 2nd Shift (13192)

SUMMARY

Sets up and operates both automatic and manual assembly lines, assembles parts to specifications by performing the following duties.

ESSENTIAL DUTIES AND RESPONSIBILITIES

• Maintain and provide a safe work area and work in a safe manner.
• Report any unsafe conditions to Team Leader immediately.
• Complete Hourly checks using In Process Check Sheets and Gaging to ensure parts meet Quality Specifications.
• Notifies Team Leader of any suspect material and helps to contain material line side.
• Complete changeovers using Changeover Procedure.
• Attach fixtures and jigs to the table positions according to changeover procedure.
• Change out Station changeover pieces according to changeover procedure.
• Fills in Changeover checklist to ensure all changeover steps are complete.
• Completes standardized work in accordance to Work Instructions.
• Removes material from boxes and places in fixture or on conveyor.
• Moves parts from machine to machine as process is completed, i.e. Bolt Press to Pre-Assembly to Final Assembly.
• Observes and listens to machine operation to detect malfunctions, such as worn rolling heads.
• Measures and inspects parts for conformance to specifications, using in process sheets, visual checks and gaging.
• Notifies Team Leader of any abnormal or unusual condition.
• Completes line PM’s (planned maintenance) as assigned.
• Submit kaizen suggestions for improvements.

QUALIFICATIONS

• High School diploma or general education degree (GED).
• Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedures.
• Ability to effectively present information in one-on-one and small group situations to other employees of the organization.
• Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals.
• Have the ability to compute rate, ratio, and percent and to draw and interpret bar graphs and Statistical Process Control (SPC) charts.
• Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.
• Ability to deal with problems involving several concrete variables in standardized situations.

PHYSICAL DEMANDS

• Regularly stand eight (8) or more hours a day; walk; use hands to finger, handle, or feel; reach with hands and arms; and talk or hear.
• Occasionally lift and/or move up to 50 pounds.
• Close vision, requires 20/40 near vision, can be with correction; Distance vision, requires 20/40 far vision, can be with correction; Color vision, requires red/green, blue/violet and silver/gold discrimination; Depth perception, accurate depth perception required; Peripheral vision; minimum 160 degrees; and Able to adjust focus.

WORK ENVIRONMENT

• Regularly exposed to moving mechanical parts.
• Noise level in the work environment is usually moderate.