Process Engineer - PCBA (SMT & Assembly)

Key Responsibilities

• Process Development & Optimization
• Develop, implement, and validate manufacturing processes for PCBA assembly, including SMT and box build.
• Optimize production line layouts to improve efficiency, throughput, and productivity.
• Establish process parameters, controls, and standard methodologies.
• Perform time studies and capacity analysis to support production planning.
• New Product Introduction (NPI)
• Support product launches from prototype through full-scale production.
• Review Gerber files, BOMs, and assembly drawings to ensure manufacturability (DFM/DFA).
• Create process flows, work instructions, and control plans.
• Capture and execute pilot builds, process validation, and production readiness activities.
• Equipment & Tooling Management
• Select, qualify, and validate SMT equipment (e.g., printers, SPI, pick-and-place, reflow ovens, AOI).
• Program and optimize production equipment, including:
• SMT platforms (e.g., ASMPT, Panasonic, Fuji)
• Wave soldering machines (e.g., Electrovert, SEHO, ERSA)
• Conformal coating systems (e.g., PVA, Nordson)
• Establish and maintain preventive maintenance programs.
• Troubleshoot equipment and process-related issues to minimize downtime.
• Quality & Continuous Improvement
• Analyze defects and lead corrective actions using methodologies such as 8D, RCA, and FMEA.
• Monitor and improve key performance indicators (KPIs), including FPY, OEE, yield, scrap, and cycle time.
• Implement mistake-proofing (poka-yoke) solutions and drive continuous improvement initiatives.
• Documentation & Compliance
• Develop and maintain SOPs, process documentation, and engineering change records.
• Ensure compliance with industry standards, including IPC-A-610.
• Maintain accurate process data within ERP/MES systems.
• Cross-Functional Collaboration
• Partner with Production, Quality, Supply Chain, and R&D teams to drive operational success.
• Interface with customers on technical matters, including audits and process reviews.
• Provide training and technical guidance to operators and technicians.

Qualifications

• Education
• Bachelor’s degree in Engineering or equivalent combination of education and experience.
• Experience
• 5–7 years of experience in manufacturing engineering, preferably in PCBA/SMT environments.
• Core Competencies
• Technical Skills
• Strong knowledge of PCB assembly processes, including SMT and PTH.
• Expertise in PCBA manufacturing and process development.
• Experience with Statistical Process Control (SPC) and data-driven decision-making.
• Professional Skills
• Strong problem-solving and analytical thinking
• Effective communication and collaboration skills
• Project management capabilities
• Decision-making and leadership ability
• Continuous improvement and innovation mindset