Manufacturing Engineer II
Planet Pharma · Warsaw, IN · Yesterday
EngineeringContract
Key Responsibilities
- Lead and support manufacturing transfer activities from outside vendors to internal manufacturing sites.
- Develop and execute transfer plans, timelines, and readiness activities to support successful production launch.
- Evaluate existing supplier manufacturing processes, tooling, fixtures, equipment, process controls, and documentation for transfer suitability.
- Partner with cross-functional teams to define manufacturing requirements, capacity needs, equipment needs, and production flow for in-house manufacturing.
- Create, revise, and maintain manufacturing documentation including: work instructions, routers, process flows, PFMEAs, control plans, equipment qualifications, validation protocols and reports.
- Coordinate equipment installation, qualification, and implementation for transferred processes.
- Identify process risks and implement mitigation plans to ensure quality and continuity of supply.
- Troubleshoot manufacturing issues during transfer, pilot builds, and production ramp-up.
- Analyze manufacturing performance data and drive improvements in yield, cycle time, throughput, scrap reduction, and overall process capability.
- Ensure transferred processes comply with internal quality system requirements and applicable regulatory requirements.
- Collaborate with supplier quality and sourcing teams to support knowledge transfer, documentation handoff, and transition planning.
- Support training of production personnel and ensure manufacturing processes are released in a controlled and sustainable manner.
- Drive continuous improvement initiatives using Lean, Six Sigma, and root cause analysis methodologies.
- Support change control activities related to process transfer, equipment implementation, and documentation updates.
Required Qualifications
- Bachelor’s degree in Engineering discipline
- Minimum of 3 to 5 years of engineering experience in manufacturing, process engineering, industrialization, or operations support
- Experience supporting manufacturing transfer, process transfer, new product introduction, or supplier-to-site transfer activities
- Knowledge of process validation, equipment qualification, and manufacturing documentation requirements
- Experience working in a regulated industry such as medical device, pharmaceutical, aerospace, or similar
- Strong problem-solving, project management, and cross-functional collaboration skills
- Strong written and verbal communication skills
- Ability to manage multiple priorities in a fast-paced manufacturing environment
Preferred Qualifications
- Experience in medical device manufacturing
- Familiarity with GMP, GDP, FDA, ISO 13485, and applicable regulatory requirements
- Experience with risk management tools such as PFMEA and control plans
- Experience with Lean manufacturing and continuous improvement methodologies
- Knowledge of statistical methods, process capability, and data analysis tools
- Experience with ERP/MRP systems and manufacturing execution systems
- Six Sigma certification or formal continuous improvement training
- Experience supporting pilot builds, line set-up, and production ramp