Industrial Engineer - Radar Systems
CHAOS Industries · El Segundo, CA · 1 wk ago
On-siteManagement$110k–$160k/yrFull-time
Responsibilities
- Develop factory production models for radar subsystems and full system integration.
- Design optimal production flow including: Line layout, Station balancing, Takt time definition, Labor modeling, Equipment utilization.
- Identify bottlenecks and rate constraints. Define capital equipment strategy (test stations, automation, alignment fixtures).
- Support factory expansion and scaling plans.
- Lead structured DFMA reviews during concept, PDR, CDR, and pre-production gates.
- Quantify cost, labor, and cycle time impacts of design decisions.
- Influence joining methods, material selection, and fabrication processes for scalability.
- Develop rate ramp models (LRIP → FRP).
- Create capacity plans based on: Labor content, Equipment cycle time, Yield assumptions, Test throughput.
- Perform scenario modeling for: Demand increases, Supplier variability, Yield degradation.
- Support executive planning with data-driven rate projections.
- Develop bottoms-up cost models (labor, overhead, capital amortization).
- Conduct make vs. buy analysis in partnership with Supply Chain.
- Identify cost drivers within integration and test operations.
- Drive value engineering and cost-reduction initiatives.
- Drive closure of Manufacturing Readiness Level (MRL) gaps prior to rate production.
- Support pilot builds and validate production assumptions.
- Track yield, cycle time, and rate stability during ramp.
- Establish KPI structure for: Throughput, First-pass yield, Labor efficiency, OEE (where applicable).
- Analyze RF pass rates and test station utilization impacts.
- Drive Lean manufacturing initiatives.
- Implement error-proofing and automation where justified by ROI.
- Support MES / PLM / ERP integration for production visibility.
Qualifications
- Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related STEM field.
- 3–7+ years of experience in aerospace, defense, automotive, or complex electromechanical production.
- Demonstrated experience in: Production rate modeling, Capacity planning, Factory flow and factory set-up optimization, Demonstrated experience implementing DFMA principles, Experience developing labor/cost models, Experience transitioning hardware from development into production.
- S. Citizenship and ability to obtain and maintain DoD clearance.