Asst. Manager Welding Processes

Key Responsibilities

• Develop, qualify, and maintain Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Qualifications (WPQ)
• Define welding parameters, joint designs, and welding sequences for critical components
• Optimize welding processes (GTAW, GMAW, Laser, Orbital, Robotic welding) for quality and efficiency
• Conduct welding trials for new products, materials, and thickness ranges
• Ensure compliance with ISO 3834, PED Module H, ASME Section IX, and relevant ISO/EN standards
• Conduct welding audits and process assessments
• Define and implement inspection and testing requirements including NDT (VT, PT, RT, UT)
• Monitor welding KPIs such as rejection rates, repair rates, and process capability
• Act as Responsible Welding Coordinator as per ISO 3834 requirements
• Review and approve welding documentation including WPS, weld maps, and repair procedures
• Support internal and external audits and certification processes
• Provide technical support for production issues related to welding
• Perform Root Cause Analysis (RCA) of welding defects and implement corrective actions
• Support automation initiatives including robotic welding systems
• Ensure effective utilization of welding consumables and cost control
• Evaluate and approve suppliers for welding capability and compliance
• Review Supplier Welding Procedures And Welder Qualifications
• Drive supplier development initiatives for welding quality improvement
• Train welders, inspectors, and engineers on welding processes and quality requirements
• Ensure periodic qualification and certification of welding personnel
• Develop internal competencies aligned with ISO and PED requirements
• Collaborate with Design, Quality, Production, Purchase, and Industrial Engineering teams
• Support new product development with weldability assessment and cost optimization
• Contribute to TPM, Kaizen, and continuous improvement initiatives

Qualifications

• Bachelor’s Degree in Mechanical / Metallurgical Engineering
• PREFERRED: Master’s Degree in Welding / Materials Engineering
• Certification: International Welding Engineer (IWE) / IWT / IWS preferred
• Minimum 15 years of experience in welding engineering in manufacturing industry
• Experience in pressure equipment, process industry, or similar environment preferred