Tooling & Die Design Engineer – HPDC

About the role

PSW Group is a leading magnesium and aluminum manufacturer advancing nonferrous metal technologies. We are investing in a state-of-the-art High Integrity Diecasting Center which focuses on HPVDC, semi-solid casting, and other new technologies for aluminum and magnesium casting development. This center will drive next-generation casting solutions for automotive, aerospace, consumer electronics and other industries.

Responsibilities

• Utilize MAGMA5, FLOW-3D, or equivalent liquid flow modeling tools to perform comprehensive 3D flow, thermal, and solidification simulations.
• Design and optimize complete die casting tooling layouts, including gating systems, runners, overflows, venting, and thermal management (cooling/heating) channels.
• Lead detailed Design for Manufacturing (DFM) reviews, translating simulation results into concrete engineering recommendations for wall thicknesses, draft angles, fillets, and parting lines.
• Analyze production tooling wear or casting defects and engineer permanent design modifications to improve die life and quality yields.
• Embed with OEM customer engineering teams at their sites during early development phases to provide face-to-face technical support and build strong, trusting partnerships.
• Translate complex fluid dynamics and metallurgical data into clear, actionable design feedback for both highly technical internal teams and external client stakeholders.
• Actively participate in prototype builds and early New Product Introduction (NPI) phases to ensure client expectations align perfectly with production realities.
• Develop and maintain rigorous documentation for design changes, simulation logs, control plans, and customer design sign-offs.

Qualifications

• 3 to 5 years of dedicated experience in tooling design and simulation engineering specifically for aluminum and/or magnesium high-pressure die casting.
• Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, Materials Science, or a related engineering discipline.
• Proven proficiency running advanced 3D liquid flow and solidification modeling software (e.g., MAGMA, FLOW-3D).
• Strong hands-on experience with 3D CAD design software (such as NX, Catia, or Creo).

Preferred Qualifications

• 3 to 5 years of hands-on experience working directly in the HPDC industry or within an Automotive OEM's product development team.
• Superior communication: Excellent verbal and written communication skills in English, with the polished presence necessary to represent PSW Group directly on-site at major OEM facilities.
• Problem solving & adaptability: Excellent organizational skills, attention to detail, and the flexibility to balance shifting customer requirements with internal production capabilities.

Benefits

• A competitive salary
• Discretionary bonus
• The ability to participate in a 401k plan with a company match
• Medical, dental, vision, life, disability and other types of group and individual coverages