Sr. Manufacturing Technician IV - Laser Assembly

About the role

Advanced Laser Systems Technology (ALST) has an immediate opening for a Sr. Manufacturing Technician IV – Laser Assembly. ALST is located in Orlando, Florida and is part of Intelligent Manufacturing Solutions (IMS), headquartered in Londonderry, NH. ALST is an established leader in electro‑optical laser systems for military defense applications domestically and internationally, known for expertise in laser range finders and laser designators. The Sr. Manufacturing Technician IV is the subject matter expert for laser assembly operations, capable of building laser systems from start to finish independently, leading troubleshooting efforts, supporting manufacturing process improvements, and serving as a primary technical resource for complex production challenges. This role focuses on laser transmitter manufacturing within a cleanroom environment.

Responsibilities

• Independently assemble, integrate, align, test, and qualify laser systems from start to finish.
• Lead troubleshooting and root cause analysis of complex optical, electrical, and mechanical failures.
• Perform advanced rework, repair, disassembly, and reassembly of laser systems.
• Execute environmental screening, operate thermal chambers, run test scripts, and analyze performance data to validate system integrity.
• Mentor and train lower‑level technicians in assembly and troubleshooting techniques.
• Support engineering with process development, qualification, and continuous improvement activities.
• Drive improvements in manufacturing yield, cycle time, and product quality.
• Ensure meticulous documentation, maintaining detailed records of assembly, maintenance, test results, troubleshooting efforts, and implemented solutions.
• Serve as the primary technical resource for production issues.
• Complete optical bonding, cleaning, inspection, and documentation activities.
• Identify defects or abnormalities and escalate issues appropriately.
• Lead production throughput and quality objectives.
• Follow appropriate laser safety and laser cleanliness procedures/practices.
• Maintain cleanroom and safety compliance requirements.
• Other duties as assigned.

Requirements

Technical Expectations

• Capable of building a complete laser system from start to finish without assistance.
• Proficient in troubleshooting, diagnosing, and correcting laser performance issues.
• Able to disassemble and reassemble laser systems with minimal to no damage to components.
• Demonstrates expert‑level understanding of optical, electrical, mechanical, and system‑level interactions.
• Independently determines corrective actions and recommends process improvements.
• Recognized as a technical leader and subject matter expert within the manufacturing organization.

Required Capabilities

• Must be a U.S. Citizen or U.S. Person as defined by ITAR due to government contract requirements.
• Manufacturing experience in a fast‑paced, highly technical environment.
• Ability to follow manufacturing process plans, make continuous improvement suggestions, work with minimal supervision, show attention to detail, multitask, be a self‑starter, and prioritize work.
• Problem‑solving skills with the ability to think creatively, develop innovative solutions, and work with minimal supervision.
• Proven ability to guide, direct, and mentor other technicians.
• Willingness to work additional hours, evenings, and/or weekends to meet customer commitments and company objectives.
• Ability to lift and carry equipment up to 30 lbs.

Education & Experience

• Associate’s degree and a minimum of 8 years of prior relevant experience, or equivalent combination of experience and education.
• 6+ years’ experience reading and executing optical/laser system test procedures, operating instructions, drawings, schematics, and specifications.
• 6+ years’ experience with electrical/electronic troubleshooting.
• 4+ years’ experience with lean manufacturing.

Benefits

We offer an alternative work schedule and the opportunity to work with a talented and diverse group of professionals.

Schedule

Alternative work schedule available. Position may require additional hours, evenings, and/or weekends to meet customer commitments and company objectives.