Senior Packaging Development Engineer
Perdue Farms · Salisbury, MD · 3 wk ago
Art & Creative$89k–$133k/yrFull-time
Principal Essential Duties & Responsibilities
- Promote applicable safety, regulatory, GMP requirements in lab, pilot plant, and manufacturing facilities.
- Aid in writing new policy and procedures as needed.
- Owns the technical direction and execution of complex packaging development programs from concept through commercialization across multiple product lines and plants.
- Serve as the technical authority for assigned packaging platforms, materials, and formats, providing clear direction and decision-making throughout the development lifecycle.
- Lead packaging design, material selection, testing strategies, and validation activities to ensure solutions meet performance, regulatory, customer, and consumer requirements.
- Plan and execute lab, pilot, and plant trials, including scale-up and commercialization activities across manufacturing locations.
- Anticipate and mitigate technical and operational risks associated with packaging changes and new introductions.
- Develop, review, and approve packaging specifications, material standards, and test protocols with a focus on consistency, scalability, and long-term performance.
- Establish best practices and technical guidance for packaging development, validation, and documentation.
- Ensure accurate, timely, and complete documentation of development work, supplier qualifications, and commercialization trials.
- Lead plant-level packaging issue resolution and performance improvement efforts, including root cause analysis and corrective action implementation.
- Support manufacturing teams during startup, changeover, and sustained production phases to ensure packaging systems perform as intended.
- Identify opportunities for process improvement, standardization, and simplification across plants.
- Drive cost optimization through material selection, design efficiency, and standardization without compromising product integrity or brand expectations.
- Evaluate and recommend packaging technologies, materials, and suppliers based on total cost of ownership, risk, and long-term strategy.
- Provide technical input into capital projects, major packaging changes, and supplier transitions.
- Partner cross-functionally with Marketing, Quality, Operations, Procurement, and Regulatory to scope, prioritize, and implement packaging solutions.
- Serve as a primary technical interface with packaging suppliers, equipment vendors, and external testing partners.
- Support customer-facing engagements related to packaging performance, innovation, and issue resolution as required.
- Lead competitive benchmarking and internal testing to evaluate packaging technologies, materials, and formats.
- Stay current on industry trends, emerging technologies, and regulatory developments, translating insights into actionable opportunities.
- Provide technical mentorship and guidance to junior and mid-level packaging engineers.
- Review challenges on technical work to raise overall capability, rigor, and consistency within the packaging organization.
Minimum Education and Experience
- Bachelor’s Degree in Packaging Engineering or related discipline, plus 6 -10 years related work experience.
- In the absence of a Bachelor’s Degree, total experience must equal 12 years.
- Demonstrated expertise in packaging development processes, materials, barrier systems, packaging equipment, testing methods, and commercialization.
- Strong technical problem-solving skills with the ability to work independently on complex, ambiguous challenges.
- Proven ability to influence cross-functional partners without direct authority.
- In-depth knowledge of food manufacturing processes and packaging system integration.
- Expertise in poultry processing and/or related food product systems.
- Ability to travel up to 50%.
Preferred Education and Experience
- Master’s degree with 4 years related experience or PhD with 2 years’ experience.
- Experience supporting multiple plants or product platforms.
Physical Requirements and Environmental Factors
- May need to move light equipment or supplies from one place to another.
- May need to access files, supplies and equipment.
- Exposure primarily consists of wet and moist floors which include metal and plastic grating surfaces.
- May be exposed to temperatures of 28 degrees to 100 degrees Fahrenheit with both ambient and 100% humidity.
- May handle products from 25 degrees to 50 degrees Fahrenheit.
- May be exposed to noise ranges of 50 db to 110 db.
- May be exposed to all chemicals used in poultry, food, and processing facility.
- Must wear and use protective and safety equipment required for the job as directed by the Company.