Senior Manufacturing Engineer in Danbury, CT

About the role

Lead the development, implementation, and optimization of advanced manufacturing processes and CNC machining programs.

Create and improve CNC programs for milling, multi-axis machining, and other precision manufacturing applications.

Design tooling, fixtures, and work-holding solutions that enhance productivity, quality, and repeatability.

Troubleshoot manufacturing challenges related to equipment, machining processes, tooling, and production workflows.

Support new product introduction activities, ensuring successful transition from development through full-scale production.

Collaborate with commercial, engineering, quality, and operations teams to meet project timelines and customer requirements.

Responsibilities

Develop scalable manufacturing processes that improve product quality, efficiency, and safety.

Drive transfer of products and processes from development environments into manufacturing operations.

Implement improvements that enhance throughput, quality, and cost performance.

Lead cross-functional projects focused on improving productivity, quality, and operational efficiency.

Train and mentor production personnel on manufacturing processes, equipment operation, and best practices.

Requirements

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Biomedical Engineering, or a related technical discipline.
• Minimum of 5 years' experience in CNC manufacturing and engineering.
• Strong expertise in CNC programming, setup, optimization, and troubleshooting.
• Experience with multi-axis machining, precision manufacturing, and advanced machining techniques.
• Proficiency with CAD/CAM software such as SolidWorks, Mastercam, Esprit, or equivalent platforms.
• Demonstrated experience developing manufacturing processes, tooling, and fixture designs.
• Experience supporting new product introduction and product transfer initiatives.
• Knowledge of process validation methodologies, including IQ, OQ, and PQ.
• Familiarity with ISO-regulated manufacturing environments and quality management systems.
• Strong analytical and problem-solving skills, including process capability and statistical analysis.
• Ability to manage multiple projects while effectively collaborating with diverse stakeholders.
• Excellent communication skills with the ability to train, mentor, and influence teams.
• Experience in medical device manufacturing, Lean Six Sigma, project management, Wire EDM, or advanced manufacturing technologies would be advantageous.

Qualifications

Competitive salary package commensurate with experience.

Opportunity to join a growing, technology-driven manufacturing organization.

Exposure to advanced engineering, precision machining, and highly innovative product development initiatives.

Significant ownership and autonomy within a senior-level engineering position.

Involvement in new product introductions and complex manufacturing projects from concept through commercialization.

Collaborative, cross-functional environment with strong leadership support.

Opportunity to work in a highly regulated industry where quality and innovation are at the forefront.

Career advancement opportunities as the organization continues to expand.

Continuous learning and professional development in Lean Manufacturing, process improvement, validation, and advanced manufacturing techniques.

Chance to make a direct impact on operational performance, product quality, and customer success.

Benefits

Opportunity to work in a highly regulated industry where quality and innovation are at the forefront.

Career advancement opportunities as the organization continues to expand.

Continuous learning and professional development in Lean Manufacturing, process improvement, validation, and advanced manufacturing techniques.

Chance to make a direct impact on operational performance, product quality, and customer success.

Pay

Competitive salary package commensurate with experience.

Schedule

Not specified.