Saunders Quality Manager
R.S. Hughes Co., Inc. · Cypress, TX · 2 days ago
HybridQuality Assurance$115k–$120k/yrFull-time
Core Responsibilities
- Develops, implements, and maintains quality standards and procedures specific to converting operations (slitting, die-cutting, laminating, rewinding, and packaging).
- Leads quality systems compliance including ISO 9001 or applicable industry standards; manages internal and external audits.
- Oversees Incoming Material Inspection, In-Process Inspection, First Article Inspections (FAI), and Final Inspection processes for converted products.
- Drives FMEA, DMAIC, PPAP, and NPI processes in coordination with operations and engineering teams.
- Manages non-conforming material (NCM) processes including disposition, root cause analysis, and corrective action (CAPA).
- Maintains and continuously improves the Quality Manual, work instructions, and inspection criteria for converting processes.
- Trains and coaches production and quality team members on quality standards, inspection methods, and continuous improvement tools.
- Prepares quality performance reports including KPIs, defect trends, yield metrics, and customer satisfaction data.
- PARTNERS WITH SALES AND CUSTOMER SERVICE TEAMS TO ADDRESS CUSTOMER QUALITY CONCERNS PROMPTLY AND PROFESSIONALLY.
- SUPPORTS QUALIFICATION ACTIVITIES (IQ/OQ/PQ) FOR NEW OR MODIFIED CONVERTING EQUIPMENT.
- MANAGES SUPPLIER QUALITY PERFORMANCE AND WORKS WITH SUPPLIERS TO RESOLVE MATERIAL AND SPECIFICATION-RELATED ISSUES.
Basic Qualifications
- Bachelor's degree in Engineering, Quality Management, or related field.
- Minimum 5 years of quality management experience in a converting, flexible packaging, or industrial manufacturing environment.
Skills That Will Make You Successful
- NPI, FMEA, DMAIC, and PPAP processes
- Process Capability (CpK) and Statistical Process Control (SPC)
- ISO 9001 Auditing / Internal Audits
- Gage R&R and measurement system analysis
- 8D Problem Solving
- Corrective Action and Preventive Action (CAPA)
- Fishbone / Cause & Effect Diagram
- Risk Analysis and risk mitigation
- Knowledge of converting processes: slitting, die-cutting, laminating, rewinding
- Proficiency in quality management systems (QMS) software and Microsoft Office
Physical Requirements
- This job operates in a manufacturing environment.
- This role routinely uses standard manufacturing equipment, as well as standard office equipment such as computers and phones.
- Repetitive use of hands/dexterity to handle and control various manufacturing related tools/controls.
- Standing or sitting for prolonged periods.
- Must be able to ascend and descend ladders, scaffolds, and stairs.
- Must be able to work in confined spaces and in proximity to loud equipment.
- Close and distant vision, accurate color perception, and peripheral vision are critical.
Target Base Compensation
- Range: $115,000 - $120,000 annually/DOE.