Quality Control Inspector
About the role
Epic Piping seeks a Quality Control Inspector to join their team. The role involves comprehensive quality control inspection activities across all phases of nuclear pipe fabrication.
Responsibilities
- Prepare fabrication travelers and inspection work packages for nuclear piping systems in accordance with ASME Section III requirements.
- Identify and insert all required inspection hold points, witness points, and review points into the traveler at the appropriate sequence steps.
- Review engineering drawings and purchase order quality requirements prior to traveler issuance.
- Assign the correct applicable WPS to each weld joint on the traveler based on base material P-number, filler metal F-number, thickness range, and process.
- Coordinate with engineering and production planning to resolve drawing interpretation questions, missing dimensions, or specification conflicts.
- Revise and reissue travelers as required to incorporate engineering changes, design revisions, or corrective actions.
- Maintain traveler log and status tracking to provide real-time visibility of work package status.
- Initiate, document, and track NCRs for any material, component, weld, or process that fails to meet ASME Section III requirements.
- Ensure physical segregation or clear identification of nonconforming items, apply hold tags or quarantine labels, and verify that nonconforming material cannot be used or shipped.
- Analyze NCR trends by defect type, weld process, welder, material, or production area.
- Communicate significant nonconformances and conditions adverse to quality to the QC Supervisor and Quality Manager.
- Perform receiving inspection on all incoming base materials, weld filler metals, flanges, fittings, valves, and other pressure boundary components.
- Verify conformance to purchase order requirements, applicable material specifications, and ASME Section III material certification requirements.
- Inspect received materials and components for surface condition, visible damage, corrosion, laminations, seams, and transportation damage.
- Perform dimensional inspections on received pipe, fittings, flanges, and valves using calibrated measuring instruments.
- Perform in-process inspections at all designated hold points and witness points on the fabrication traveler.
- Perform final dimensional inspection on completed spool pieces and piping assemblies.
- Verify that all weld joints on the spool piece are represented by complete, accepted NDE examination records.
- Inspect all weld surfaces on the completed spool for visual acceptability per ASME Section III VT acceptance criteria.
- Verify cleanliness of internal pipe bore and weld roots on accessible joints.
- Prepare or review the Certificate of Conformance or Manufacturer's Data Report as required by ASME Section III and the purchase order.
- Verify hydrostatic or pneumatic test completion records where applicable.
- Apply final acceptance status to the component and traveler; authorize release to shipping, storage, or the next higher assembly.
Qualifications
The ideal candidate will have a degree in Engineering, Physics, Materials Science, or a related field, with at least 3 years of experience in quality control and inspection of nuclear piping systems. A strong understanding of ASME Section III and applicable client specifications is essential.
Skills
- Strong knowledge of ASME Section III and applicable client specifications.
- Proficiency in using calibrated measuring instruments and NDE techniques.
- Excellent communication and problem-solving skills.
- Ability to work independently and manage multiple tasks simultaneously.
Benefits
Epic offers competitive compensation, comprehensive benefits, and opportunities for professional growth and development.
Pay
$X per hour or $Y annually, depending on experience and qualifications.
Schedule
Full-time position with flexible hours to accommodate shift work and travel requirements.