Quality Assurance Specialist
Plastic Ingenuity · Mazomanie, WI · 2 days ago
Quality AssuranceFull-time
Key Responsibilities
- Maintain a consistent presence on the production floor to support quality at the source.
- Partner with operators, leads, and supervisors to ensure quality standards and specifications are understood and met.
- Provide real-time coaching and guidance on inspection methods, documentation, and quality expectations.
- Respond promptly to quality concerns raised by production or extrusion teams.
- Absorb production and extrusion QC coverage when needed.
Inspection, Testing & SPC
- Perform product inspections using standard measurement equipment (calipers, micrometers, Magna-Mikes, Keyence IDMS, vision systems, etc.).
- Verify product conformance to specifications, prints, and customer requirements.
- Develop and maintain SPC programs; analyze data trends to identify risks and improvement opportunities.
- Document inspection results and maintain accurate, traceable quality records.
- Conduct process audits as assigned.
Qualification & Job Launch Activities
- Lead new part and job qualification activities, including running qualification studies and collecting required data.
- Prepare new jobs for QC checks, including development of inspection criteria.
- Support validation efforts and ensure qualification documentation meets internal and customer requirements.
- Represent Quality on PDCA and continuous improvement projects related to products or processes.
Nonconformance & Corrective Action
- Lead or actively participate in root cause investigation for defects and nonconforming product.
- Determine disposition of nonconforming material in alignment with company procedures and Quality Manager guidance.
- Support implementation and monitoring of corrective and preventive actions.
- Verify effectiveness of corrective actions using data-driven methods.
Compliance & Auditing
- Serve as an internal ISO auditor and support SQF practitioner responsibilities as assigned.
- Assist with internal and external audits and support audit preparation activities.
- Support adherence to ISO, SQF, GMP, and other applicable regulatory or customer requirements.
Training & Quality Culture
- Train production employees on quality standards, inspection methods, and documentation requirements.
- Reinforce quality procedures and best practices across shifts.
- Communicate quality issues clearly, constructively, and professionally.
- Promote a culture of accountability, teamwork, and continuous improvement.