QA/QC Manager II

Responsibilities

• Supervise and develop the Quality team
• Provide documented training, including On-The-Job training, and administer examinations for QC Inspectors
• Maintain training, qualification, and certification records for QC Inspectors
• Work with corporate to maintain Quality Manual to meet the applicable ASME Code requirements
• Prepare Training Outlines on Quality Manual revisions and applicable QA/QC subjects for all departments
• Prepare QC Checklists for each job that list the specific QC/NDE requirements required for the job
• Control the distribution, disposition, and follow-up of internal NCR’s including maintenance of the NCR Log and preparation of Corrective/Preventive Action Requests when applicable
• Investigate Client Non-Conformance reports for cause and provide information to the Project Manager
• Maintain the Corrective/Preventative Action Request program for internal quality problems
• Prepare for and supervise the annual quality reviews for the quality program
• Prepare for and supervise Client audits of the Quality Program
• Maintain and control the distribution of the Shop Procedure Manual
• Perform RT film interpretation as required
• Review Filler Metal Mill Test Reports for Code and Contract compliance as applicable
• Maintain and control the distribution of the Welding Procedure Specifications used in the facility
• Document and maintain all Welder’s Performance Qualification Records and provide copies to ZII San Antonio
• Update, maintain, and distribute the welder qualification summary monthly
• Maintain weld reject percentage report and input the data into the corporate report
• Provide Management with an information on all welders with a weld reject rate >5%
• Provide ZII San Antonio with a PQR/WPS Request for the development and preparation all new Welding Procedure Specifications required by Contract and the implementation for the use of improved welding equipment, consumables, or techniques
• Supervise welding procedure qualification weld tests
• Aid the Shop Management Team in resolving production welding problems
• Initiate and supervise the welding of test coupons, and arrange for the testing of welding consumables when required
• Prepare Filler Metal Application Lists for each job that requires non-standard filler metal test reports
• Interface with all customer representatives, inspectors, 3rd party and ZII Quality personnel

Requirements

• CWI certification or NACE certification
• ASNT Level II in VT/PT/UTT is preferred
• Extensive knowledge of multiple types of welding processes and the materials used for each process
• Team player with effective communication skills in dealing with co-workers, direct reports, and any other work-related contacts
• Basic knowledge of the construction processes involved in heavy industrial construction
• Problem-solving skills and critical thinking to resolve and identify issues, including safety risks
• Willingness to follow all company directives and safety procedures

Qualifications

• Current Zachry or Zachry ROF’ed employee
• Former experience working with Zachry Industrial, Inc.
• Experience working as a welder on industrial construction projects