Process Technician, Megafactory

The Process Technician performs process sustaining tasks for the manufacturing line on a variety of mechanical and chemical processes including response to out-of-control process, work on yield improvement projects, disposition of special case non-conforming materials that come from the manufacturing line, qualifying new equipment and processes that are being introduced into the manufacturing line.

Responsibilities

• Provide daily coverage of production line processes to ensure smooth and effective operations, including rapid response to out-of-control processes to minimize cost and maximize productivity
• Work closely with Process Engineer(s) to develop assembly processes and author manufacturing instructions
• Document results of investigations and teardowns; work closely with Engineers to determine root cause and define acceptable rework procedures
• Report out daily on NCM activities, including scrap, rework, on hold, and new incoming failures
• Review yield and fallout data and prioritize non-conforming material according to severity and occurrence of failure modes
• Propose process and equipment changes to mitigate top failure causes

Requirements

• Deep understanding of the entire production line and where each product failure mode originates

Qualifications

• Experience working in a manufacturing environment with hand tools and power tools; understanding of Lean Manufacturing and 5S initiatives
• Methodical problem-solving skills with a hands-on and proactive approach
• Strong proficiency in common workplace software (MS Word, Excel, Visio, Access, etc.)
• Strong understanding of basic mechanical and electrical concepts including electrical and functional testing (LV & HV)
• Ability to manipulate and interpret data (especially Pareto charts), create flowcharts, and author manufacturing instructions
• Excellent organizational skills and attention to detail
• Communicate clearly using excellent written and verbal skills across cultures and geographic regions; strong command of English language

Physical Requirements

• Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
• Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
• Frequently and repetitively, bend, lift and reach to install parts
• Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
• Climb and maintain balance on ladders, scaffolding or other high structures
• Find issues in a work process and receive safety signals using sight, touch, and hearing
• Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump caps, arm protection, and adhering to prescribed safety rules and guidelines

Benefits

• Competitive pay
• Medical plans
• Dental (including orthodontic coverage) and vision plans
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Employee Assistance Program
• Sick and Vacation time
• Paid Holidays
• Back-up childcare and parenting support resources
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program

Pay

• Expected Compensation: $25.88 - $38.46/hour + cash and stock awards + benefits