Process Safety Specialist
About the role
The Specialist I, Process Safety supports the development, implementation, and continuous improvement of process safety programs for lithium-ion battery manufacturing operations. This position supports Process Safety Management (PSM), high-risk equipment safety, construction and contractor safety, emergency preparedness, and regulatory compliance. The Specialist partners with Engineering, Maintenance, Production, and other cross-functional teams to identify and mitigate chemical, thermal, mechanical, and equipment-related hazards while supporting safe, compliant, and reliable plant operations.
Responsibilities
- Support the implementation, ongoing management, and continuous improvement of Process Safety Management (PSM) programs applicable to battery manufacturing processes.
- Maintain process safety documentation, standard operating procedures (SOPs), and safety controls related to battery manufacturing hazards.
- Support safety programs for high-risk equipment and assist with inspection, testing, and preventive maintenance requirements in coordination with Engineering and Maintenance teams.
- Participate in annual and long-term Process Safety planning, including risk management programs, incident response strategies, and departmental improvement initiatives.
- Support construction safety activities for capital expansion, equipment installation, and infrastructure projects.
- Support contractor qualification, onboarding, orientation, and field audits to verify compliance with company and regulatory safety requirements.
- Maintain safety data, metrics, dashboards, and key performance indicators (KPIs) and prepare compliance and performance reports as required.
- Develop and deliver training related to process safety, equipment safety, and emergency procedures.
- Assist with emergency response planning and participate in tabletop and field drills with applicable teams.
- Support internal and external regulatory audits and assist with the timely closure of findings and corrective actions.
- Participate in hazard identification and risk assessment activities, including Management of Change (MOC), Process Hazard Analysis (PHA/HAZOP), Pre-Startup Safety Review (PSSR), and mechanical integrity activities.
- Identify and support continuous improvement opportunities that strengthen process safety and operational safety across the plant.
- Follow LGESMI existing cleaning SOPs during downtime (e.g., line stop, waiting time), including cleaning designated equipment and/or surrounding work areas.
- Maintain cleanliness at work-site in accordance with 5S3R Standards: Sort, Set in order, Shine, Standardize, Sustain Right Location, Right Quantity, Right Container.
- Perform other duties as assigned.
Required Qualifications
- Bachelor's degree in Environmental Health & Safety, Occupational Safety, Engineering, Environmental Science, or a related field.
- 1–3+ years of experience in process safety, environmental health and safety, chemical processing, battery manufacturing, or a related high-hazard manufacturing environment.
- Knowledge of process safety principles and practices applicable to manufacturing operations.
- Knowledge of OSHA and applicable state and local safety regulations and requirements.
- Knowledge of hazard identification and risk assessment methodologies.
- Ability to review and understand technical safety documentation and process-related information.
Preferred Qualifications
- Experience working with Process Safety Management elements, including MOC, PHA/HAZOP, PSSR, or mechanical integrity.
- Experience with lithium-ion battery manufacturing hazards, including NMP, thermal runaway risks, and electrolyte handling and storage.
- Experience with emergency response for industrial chemical or thermal incidents.
- Experience supporting construction safety, contractor safety, or capital equipment installation projects.
- Experience working in lithium-ion battery manufacturing or a similar high-hazard manufacturing environment.
- Familiarity with engineering drawings, P&IDs, ventilation diagrams, and safety interlock systems.
- Knowledge of EPA, NFPA, and chemical safety requirements applicable to manufacturing operations.
Skills
- Hazard identification and risk assessment
- Process safety principles and practices
- Analytical and problem-solving skills
- Critical thinking and sound judgment
- Project and process coordination
- Cross-functional communication and collaboration
- Ability to communicate safety requirements and recommendations effectively
- Organization and attention to detail
- Ability to manage multiple priorities in a fast-paced manufacturing environment
- Ability to work independently and collaboratively
- Commitment to continuous improvement and operational safety
- Proficiency with Microsoft Office, including Excel, Outlook, PowerPoint, and Word
Work Environment & Physical Requirements
- Work is performed in office and manufacturing environments with regular presence on the production floor.
- Frequent use of computers, phones, and other standard office equipment.
- Ability to sit, stand, walk, and move throughout manufacturing and project areas for extended periods as required.
- Ability to navigate active manufacturing, construction, and equipment installation areas.
- May be exposed to industrial equipment, chemicals, noise, and other manufacturing hazards while performing process safety responsibilities.
- Must comply with applicable safety requirements and use required personal protective equipment (PPE) in designated areas.
- Flexible hours may be required to support production operations, project activities, audits, training, or emergency response needs.
Benefits
LG Energy Solution offers a competitive total rewards package, including 100% employer-paid medical, dental, and vision coverage for eligible employees, paid time off, a 401(k) with company match, and additional voluntary benefits. Benefit eligibility and plan details are subject to the applicable benefit plans.
Pay & Schedule
Standard business hours | Schedule may vary based on business needs. Flexible hours may be required to support production, projects, or emergency response activities.