Process Engineer
Develops, implements, and optimizes machining processes to support high-volume production in an automotive-focused environment. Leads new program launches, drives continuous improvement initiatives, and identifies opportunities to reduce costs and increase efficiency.
About the role
This role is based in a world-class precision machining and assembly facility specializing in high-volume automated processes for primarily automotive customers. The Process Engineer works on-site as part of a team of approximately 6–7 engineers and collaborates closely with Engineering Technicians, Quality Engineers, Program Managers, Automation Engineers, and Operations. The work involves regular interaction on the shop floor with CNC horizontal and vertical mills, some lathes, and automation equipment, including Fanuc robots and tool pre-setter machines where applicable.
Responsibilities
- Create, develop, and implement machining processes for new and existing products in a high-volume manufacturing environment.
- Lead new program launches by setting up complete machining processes, including programming CNC machines, loading fixtures, building tools, and coordinating tooling packages.
- Program CNC machines using G and M code, primarily for horizontal and vertical mills and some lathes, and monitor runs to ensure stable and efficient operation.
- Work closely with Quality Engineers to interpret design specifications and ensure machining processes meet all dimensional and quality requirements.
- Review engineering blueprints and apply GD&T principles to develop robust machining strategies and ensure parts meet specification.
- Generate and propose improvement ideas, and collaborate with management and other setup engineers to implement process and productivity improvements.
- Review tooling performance regularly and make adjustments to improve tool life, part quality, and overall process efficiency.
- Select, build, and maintain cutting tools and fixtures required for CNC machining operations.
- Train new operators on machine setup, operation, and process requirements, and support experienced operators to maintain quality and production standards.
- Participate in continuous improvement events and activities focused on cost reduction, efficiency gains, and process standardization.
- Identify and implement cost-saving opportunities related to tooling, cycle time, scrap reduction, and process reliability.
Requirements
- Experience working as a Process Engineer in an automotive machining environment that operates under IATF standards.
- Proficiency in G and M code programming for horizontal and vertical CNC mills.
- Experience launching new products and bringing new machining processes into production.
- Ability to read and interpret engineering blueprints and a strong understanding of GD&T.
- 5+ years of experience in process engineering or a closely related machining process role (preferred).
Skills
- Experience programming, running, and maintaining Fanuc robots.
- Experience programming and running tool pre-setter machines.
- Engineering degree or equivalent technical education.
- Experience working with high-volume automated machining and assembly processes.
- Comfort working cross-functionally with Quality, Program Management, Automation, and Operations teams.
- Strong problem-solving skills and a continuous improvement mindset focused on efficiency, quality, and cost reduction.
Schedule
Start time: 7:00 a.m., with a typical workweek of approximately 45–50 hours.
Pay
The pay range for this position is $40.86 - $55.29 per hour.
Benefits
Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include:
- Medical, dental & vision
- Critical Illness, Accident, and Hospital insurance
- 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
- Life Insurance (Voluntary Life & AD&D for the employee and dependents)
- Short and long-term disability
- Health Spending Account (HSA)
- Transportation benefits
- Employee Assistance Program
- Time Off/Leave (PTO, Vacation or Sick Leave)
This is a Contract to Hire position based in New Troy, MI, and is fully onsite.