Process Engineer - 2nd Shift
Sanmina · Greater Houston · 3 wk ago
ManagementFull-time
About the role
Sanmina Corporation, a leading integrated manufacturing solutions provider, is seeking an Assembly Process Engineer for the electro‑mechanical assembly of state‑of‑the‑art liquid cooling data center infrastructure products. The engineer will design, implement, and optimize the sequences that transform individual components into finished products, bridging design and manufacturing to ensure efficiency, safety, and the highest quality.
Key Responsibilities
- Develop, document, and standardize optimal assembly process parameters (e.g., cycle times, torque specifications, press‑fit forces, and sequencing) for all production stages.
- Lead technical efforts for renovation and integration of new assembly equipment, such as robotic workstations, conveyor systems, and automated fastening mechanisms.
- Optimize performance of advanced assembly technology, including multi‑axis robotic arms and vision‑guided systems, to maximize throughput and minimize manual intervention.
- Manage and optimize multi‑stage assembly flow using Lean Manufacturing principles to ensure smooth hand‑offs and eliminate bottlenecks.
- Track and control workstation ergonomics (e.g., bin placement, tool reach, lighting) and environmental factors to ensure operator safety and efficiency.
- Support transition and qualification of new assembly fixtures and poka‑yoke (error‑proofing) systems across plants.
- Troubleshoot and implement corrective actions for assembly defects such as misalignment, fastening failures, cosmetic damage, or functional non‑conformance.
- Monitor and manage component tolerances and fitment (e.g., interference fits, gap and flushness) to ensure parts meet material specifications and investigate deviations.
- Conduct and oversee rigorous performance testing, including End‑of‑Line functional tests and leak testing for conditional and final product approvals.
- Create and maintain detailed Standard Operating Procedures (SOPs), Process Failure Mode and Effects Analysis (PFMEA), and technical audit reports for all assembly operations.
Required Qualifications
- Education: Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or a related field.
- Experience: 5+ years as a Process Engineer, Manufacturing Engineer, or Assembly Engineer in a high‑volume industrial environment.
- Technical Expertise:
- Demonstrated expertise in mechanical assembly, fastening technologies, and material handling systems.
- Strong knowledge of automated assembly equipment, PLC logic, and robotic integration.
- Experience with Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.
- Core Competencies:
- Excellent analytical and problem‑solving skills (DOE, Root Cause Analysis, 8D).
- Proficiency in project management, including vendor coordination and cross‑functional team leadership to deliver capital projects on time and within budget.
- Strong communication skills for providing technical guidance and training to production staff and technicians.