Jobs · Management · Illinois

Multi-Die Cold Header Operator

Rocknel Fastener · Rockford, IL · 2 wk ago
On-siteManagement$25–$35/hrFull-time

About the role

Create complex parts in a single pass using multi-die headers—where process control and craftsmanship meet. Be the go-to problem solver, using RCA to get past symptoms and fix true root causes.

Responsibilities

  • Set up and operate cold heading equipment for fastener manufacturing (1D2B to 4D4B).
  • Continuously watch gauges, lights, and material flow; spot irregularities before they become downtime.
  • Collect information from tools, measurements, and teammates to diagnose issues quickly.
  • Partner with the Supervisor to review operations and resolve production or processing problems.
  • Inspect equipment, tooling, and materials to identify the cause of errors or defects.
  • Adjust speeds, pressures, temperatures, feed rates, dimensions, and flow to maintain spec.
  • Operate control panels and pushbuttons to start/stop and regulate equipment safely.
  • Measure parts with calipers, micrometers, and a Length Gage; verify weight and dimensions to standard.
  • Clear jams safely; segregate and remove defective or substandard parts.
  • Apply Root Cause Analysis (RCA) techniques to eliminate repeat failures.

Requirements

  • 3–7 years of cold heading experience with strong setup capability; fastener industry background preferred.
  • Excellent communication with supervisors, peers, and subordinates; calm under pressure.
  • Proven ability to prioritize, organize, and move between tasks with minimal error.
  • Knowledge of IATF 16949.
  • Deductive reasoning skills to apply standards and rules to specific machining problems.
  • Practical know-how to fine-tune machines (speed, pressure, temperature, dimensions, and flow).
  • Basic heading maintenance skills.
  • Comfort with calipers, micrometers, and blueprint reading.
  • Strict adherence to OSHA and company safety policies.

Qualifications

  • Ability to lift up to 40 pounds.
  • Ability to continuously stand and move through 8–10-hour shifts.
  • 100% onsite. One work location.

Skills

  • Strong setup capability.
  • Excellent communication skills.
  • Problem-solving skills.
  • Attention to detail.
  • Root Cause Analysis (RCA) techniques.
  • Calipers, micrometers, and blueprint reading skills.
  • Safety compliance.

Benefits

  • Earn $25–$35 per hour.
  • Steady Monday–Friday, 1:30 p.m.–10:30 p.m. schedule (with potential OT).

Pay

  • $25–$35 per hour.

Schedule

  • Monday–Friday, 1:30 p.m.–10:30 p.m.
  • Potential overtime.

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