Manufacturing Process Engineer
Lanco Group of Companies · Lenexa, KS · 3 wk ago
Information TechnologyFull-time
Key Responsibilities
- Own and maintain manufacturing processes for assembly and fabrication operations, from incoming material through final inspection.
- Develop, implement, and sustain standard work, SOPs, routings, and manufacturing documentation to ensure repeatable, high-quality execution.
- Define process parameters, controls, and acceptance criteria to ensure consistent output that meets design and customer requirements.
- Partner with Manufacturing Engineering to support process design, line layout, material flow, and workstation optimization.
- Support time studies, capacity analysis, line balancing, and workflow improvements to improve throughput and reduce waste.
- Participate in tooling, fixture, and equipment definition to ensure robust and error-resistant processes.
- Lead and support PFMEA development, control plans, and process risk assessments.
- Drive root cause analysis (RCCA, 5-Why, Fishbone) for internal defects, nonconformances, and customer issues.
- Own and execute corrective and preventive actions (ICAR/SCAR) and verify effectiveness of implemented solutions.
- Support inspection strategies including incoming, in-process, first article, and final inspection.
- Support NPI activities by ensuring manufacturing processes are capable, documented, and validated prior to launch.
- Partner with Product Engineering to drive Design for Manufacturability (DFM) and Design for Assembly (DFA).
- Support pilot builds, process validation, and transition to full-rate production.
- Lead continuous improvement initiatives using Lean manufacturing tools (Kaizen, 5S/6S, value stream mapping).
- Use data-driven analysis to improve key metrics including safety, quality, delivery, cost, and inventory.
- Monitor process performance and implement countermeasures to sustain gains.
- Support internal and external audits (e.g., ISO 9001) and ensure processes align with quality system requirements.
- Develop and maintain process and quality metrics to support operational decision-making.
Experience
- 1-3 years of experience in manufacturing, process, or quality engineering within heavy equipment, automotive, or similarly complex manufacturing environments.
- Demonstrated experience across both process execution and quality control, including: Assembly and/or fabrication processes, Process documentation and standard work, Root cause analysis and corrective action, Continuous improvement and Lean manufacturing.
Education
- Bachelor’s degree in Engineering (Manufacturing, Industrial, Mechanical) or a related field.
Technical Skills
- Process documentation (SOPs, routings, BOMs, control plans)
- PFMEA, RCCA, and structured problem-solving methods
- Leverage Lean manufacturing tools and continuous improvement techniques
- ERP/MRP systems
- Data analysis using Excel and similar tools (Power BI a plus)
- Ability to read and interpret engineering drawings, specifications, and CAD models
Soft Skills
- Strong communication and cross-functional collaboration skills
- Comfortable working in a hands-on, shop-floor-based role
- Able to work independently while driving alignment across teams
- Detail-oriented with a systems-level understanding of manufacturing processes
Physical Demands
- Ability to work in a manufacturing environment and support shop-floor activities
- Ability to lift up to 50 lbs as required