Manufacturing Inventory & Data Analyst
United Dairy Farmers · Cincinnati, OH · 3 mo ago
EngineeringFull-time
Duties & Responsibilities
- Manage day-to-day material transactions within SAGE ERP for all raw, WIP, and finished goods
- Ensure all production entries are accurate, complete, and posted within 24 hours
- Validate batch yields and finished good output against planned production runs
- Maintain master data settings for materials and finished goods within the ERP system
- Partner with IT and Accounting to support ERP upgrades and inventory module enhancements
- Provide clerical support for management team
- Lead month-end inventory processes for all departments including warehouse, production, and QA-controlled materials
- Cookcycle weekly cycle counts and spot audits; reconcile and document variances
- Maintain par levels and reorder thresholds based on historical usage and forecasted needs
- Identify slow-moving and obsolete inventory and facilitate appropriate disposition
- Oversee all inventory movements, including interdepartmental transfers and BOM consumption
- Work closely with inventory management at Erlanger to reconcile their inventory on a weekly or monthly basis
- Act as the single point of contact for all co-packing inventory and data tracking needs
- Monitor finished goods inventory levels by customer using SAGE to ensure visibility of production output and transfers to the external warehouse
- Prepare customer-specific reconciliation reports and host monthly review calls
- Manage contract pack-out documentation and production accountability by lot
- Flag and report any over/under usage trends or co-packing efficiency concerns
- Develop real-time dashboards for inventory levels, production status, material shrink, and customer balances
- Deliver daily, weekly, and monthly production and inventory performance reports
- Build predictive tools in Excel to support material planning and variance analysis – or in SAGE
- Analyze downtime, loss reports, and raw material trends to support continuous improvement
- Support operations leadership with custom data requests and ad hoc reports
- Collaborate with Receiving to ensure accurate PO receipts and lot tracking
- Work with QA to ensure accurate material release dates and status changes in the system
- Work with QA to reduce out of code raw materials and help track while using FEFO/FIFO principles
- Work with Shipping to validate inventory allocations, finished goods readiness, and outbound load accuracy
- Actively participate in SQF, FDA, customer, and internal audits, providing supporting documentation and traceability reports
- Document SOPs and training guides for all tasks related to inventory and data workflows
- Train and support other departments in proper inventory handling and ERP usage
- Conduct quarterly review of BOM accuracy and participate in standard cost reviews with Accounting
- Create CAPA action plans for recurring inventory or data integrity issues
- Support capital project analysis with data modeling and material flow mapping
- Conduct year-end physical inventory coordination, preparation, and system closure
Inventory Accuracy
Inventory Accuracy ≥ 98%
Cycle Count Completion
Cycle Count Completion: 100% on schedule
Report Timeliness
Report Timeliness: Daily by 9:00 AM
Discrepancy Resolution
Discrepancy Resolution ≤ 48 hours
Material Variance
Material Variance ≤ 1%