Build Mechanical Technician

About the role

The Build Mechanical Technician at CGI Federal is responsible for providing advanced hands-on expertise in the assembly, fabrication, modification, and repair of prototype hardware and complex mechanical systems for the Next Generation Command and Control (NGC2) program with the US Army. This role plays a key part in building NGC2 capabilities by working across all phases of the hardware manufacturing process.

Responsibilities

• Prototype Assembly & Construction
• Assemble, construct, and modify prototype systems, subsystems, and mechanical components
• Support hands on fabrication of prototype hardware from engineering drawings or models
• Perform complex mechanical builds requiring advanced precision, alignment, and fit up skills
• Mechanical Fabrication & Shop Expertise
• Operate numerical control (NC) machines, machining equipment, and fabrication tools
• Fabricate brackets, housings, structural components, and support hardware
• Apply knowledge of manufacturing best practices, machining principles, and fabrication techniques
• Repair & Rework of Mechanical Systems
• Perform repair, rework, or refurbishment of prototype and pre-production components
• Conduct troubleshooting and corrective actions for mechanical build issues
• Ensure rework meets engineering, quality, and safety requirements
• Process Documentation & Standards
• Develop task-specific build procedures, standards, and guidelines for mechanical work
• Update shop practices, tooling requirements, and assembly methods as needed
• Support creation of manufacturing documentation such as build travelers or work instructions
• Engineering Collaboration
• Work from engineering drawings, models, sketches, or digital technical data
• Provide feedback to engineers to improve design manufacturability and assembly feasibility
• Support first article builds and participate in design for manufacturing reviews
• Full Lifecycle Hardware Support
• Support all phases of the hardware manufacturing process from prototype to low-rate production
• Aid in material handling, equipment setup, and shop floor readiness
• Ensure build tasks meet program timelines, quality requirements, and configuration standards

Requirements

• Education: AA/AS degree from an accredited college in Engineering or related field, OR graduation from a 2-year technical school with certification in relevant mechanical discipline
• Experience: 5+ years of experience assembling, constructing, or fabricating prototype systems and subsystems
• Hands-on experience using manual and/or numerical control machining equipment
• Experience working in a machine shop, prototype lab, or advanced manufacturing environment
• Experience interpreting engineering drawings, schematics, and mechanical documentation

Qualifications

• Technical Skills: Proficiency in mechanical assembly, machining, and precision fabrication
• Ability to operate shop equipment such as drills, mills, lathes, saws, and NC machines
• Strong understanding of mechanical tolerances, fasteners, materials, and fabrication methods
• Ability to follow and create technical instructions, build documentation, and procedures
• Engineering Collaboration: Work from engineering drawings, models, sketches, or digital technical data
• Support feedback to engineers to improve design manufacturability and assembly feasibility
• Support first article builds and participate in design for manufacturing reviews

Skills

• Advanced Fabrication Expertise
• Experience supporting Defense systems, prototypes, or tactical equipment
• Familiarity with CNC programming, 3D printing, or advanced machining processes
• Experience with complex mechanical assemblies or electro-mechanical integrations
• Tools & Systems Knowledge: Experience with CAD model viewers such as SolidWorks eDrawings, Creo View, or similar tools
• Knowledge of PLM, MRP, or manufacturing documentation systems
• Knowledge of geometric dimensioning and tolerancing (GD&T)

Desired qualifications

• Advanced Fabrication Expertise
• Experience supporting Defense systems, prototypes, or tactical equipment
• Familiarity with CNC programming, 3D printing, or advanced machining processes
• Experience with complex mechanical assemblies or electro-mechanical integrations
• Tools & Systems Knowledge: Experience with CAD model viewers such as SolidWorks eDrawings, Creo View, or similar tools
• Knowledge of PLM, MRP, or manufacturing documentation systems
• Knowledge of geometric dimensioning and tolerancing (GD&T)

Benefits

Competitive compensation
Comprehensive insurance options
Matching contributions through the 401(k) plan and the share purchase plan
Paid time off for vacation, holidays, and sick time
Paid parental leave
Learning opportunities and tuition assistance
Wellness and Well being programs