Boyd Thermal by Eaton - Metallurgy/Metal Joining Subject Matter

Key Responsibilities

• Develop, qualify, and optimize metal joining procedures (e.g., fusion welding, solid-state joining, brazing).
• Evaluate weld thermal cycles, microstructural changes in the Heat-Affected Zone (HAZ), and potential defects to ensure structural integrity.
• Advise on the selection of filler metals, shielding gases, and post-weld heat treatments (PWHT).
• Analyze the physical, chemical, and mechanical properties of metals and alloys.
• Perform root-cause failure analysis (including fractography and microscopy) to determine why components fail in the field or during testing.
• Oversee metallurgical lab operations, including mechanical testing and microstructural characterization.
• Spearhead research and development for innovative joining techniques.
• Collaborate with design and production teams to ensure material specifications align with project requirements and manufacturing capabilities.
• Evaluate advanced manufacturing process options to improve joint reliability/repeatability through process automation.
• Ensure all metallurgical processes and joint designs comply with industry standards (e.g., ASME, AWS, API) and regulatory requirements.
• Mentor engineers, technicians, and production staff on metallurgical best practices.

Basic Qualifications

• Master’s degree or Ph.D. in Metallurgy, Materials Science, or Welding Engineering.
• 8+ years of progressive experience in physical/mechanical metallurgy, specifically focusing on metal joining processes in sectors like aerospace, automotive, or heavy manufacturing.
• Deep understanding of phase transformations, residual stress, and the ductile-to-brittle transition temperature in welded joints.
• Experience with computational metallurgy software (e.g., Thermo-Calc, JMatPro) and materials characterization equipment (SEM, XRD, OES).
• Exceptional technical writing and presentation skills, with a proven ability to translate complex metallurgical data into actionable engineering solutions.