2nd Shift Process Engineer

Responsibilities

• Maintain and continually improve production processes and documentation (i.e. FEMAs, Work Combination tables, Process Flow Charts, Standard work check sheets, Spare parts lists, PM schedules, PFUs, BOMs, WIS, Condition standards, Daily check sheets, PCRs, etc.)
• Support Internal Audits
• Develop and implement documented corrective actions for customer complaints
• Analyze scrap and labor inefficiencies, identify root cause, and implement countermeasures to reduce; summarize and report savings
• Pre-trial evaluation and involvement on new parts and programs
• Lead service campaigns, material changes, and recycle activity
• Maintain awareness and understanding of environmental policies, management system, and objectives and targets through required training
• Perform all tasks in accordance with EMS procedures and practices to minimize environmental impact

Requirements

• Excellent communication skills
• Able to print, read, and identify critical characteristics on a drawing
• Knowledge of Toyota Production System
• Experience in a cross-cultural work environment
• Ability to negotiate and communicate requirements for product/process improvement with production, quality, vendors, and contractors
• Demonstrated project management skills
• Skilled in visual management and presentations
• Ability to perform PFMEA development/updating and root cause analysis
• Strong analytical skills and interpretation of data
• Skilled in gage or check fixture use and interpretation of data
• Associates or Diploma in Industrial Maintenance, BS in Engineering discipline, or 16 years equivalent experience as an engineering technician
• Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals
• Clear, concise written and verbal skills; strong problem-solving skills
• Ability to write routine reports and correspondence
• Ability to speak effectively before groups of team members
• Microsoft Excel required; MS Project experience a plus
• Skilled in using AutoCAD or other drafting software
• Ability to perform medium-level mathematical calculations and apply mathematical operations to tasks such as data analysis, percentages, flow rates, calibration slopes, etc.
• Ability to control variables in an experiment to determine root cause
• Ability to define problems, collect data, establish facts, and draw valid conclusions
• Ability to interpret a variety of technical instructions in mathematical or diagram form and deal with several variables

Physical Demands

• Regularly required to use hands to handle or feel objects, tools, equipment, or controls
• Frequently required to stand and occasionally required to walk, sit, reach with hands and arms, talk, or hear, and smell
• Must frequently lift and/or move up to 10 pounds and occasionally lift and/or move up to 50 pounds
• Specific vision abilities required include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus

Work Environment

• Regularly exposed to moving mechanical parts
• Occasionally exposed to high, precarious places
• Noise level in the work environment is usually moderate
• Occasionally exposed to wet and/or humid conditions, extreme heat, chemicals, or molten resins requiring special PPE

Schedule

This is a full-time position. Typical second shift hours are Monday through Friday, 2:00 p.m. to 10:30 p.m. or 4:00 p.m. to 1:30 a.m. Overtime throughout the week and weekends may be required as job duties demand.