Warehouse Operations Manager
McCollister's · Burlington, NJ · 3 days ago
On-siteManagementFull-time
Essential Responsibilities
- Direct all daily warehouse activities, including receiving, unloading, inspection, storage, staging, order preparation, loading, returns, and inventory control.
- Develop a daily dock and labor plan based on scheduled inbound shipments, outbound routes, installation projects, and customer requirements.
- Ensure freight is properly labeled, scanned, documented, protected, and staged before dispatch.
- Cook up with dispatch and central planning to confirm that crews, equipment, tools, materials, and freight are ready before each route departs.
- Maintain accurate inventory records and investigate discrepancies, missing items, damaged products, and scanning exceptions.
- Ensure the warehouse layout supports safe product flow, efficient loading, proper storage, and quick access to customer inventory.
People Leadership
- Lead, coach, and develop warehouse supervisors, leads, associates, forklift operators, and temporary employees.
- Establish clear daily expectations and hold employees accountable for safety, attendance, productivity, quality, and customer service.
- Conduct daily operational huddles to review workload, staffing, safety concerns, customer priorities, and previous-day performance.
- Cross-train employees to improve operational flexibility and provide coverage for critical warehouse functions.
- Address performance concerns promptly and partner with Human Resources when corrective action is required.
- Build a culture in which employees understand how their performance affects the customer, the driver, and the profitability of the branch.
Safety, Quality, and Claims Prevention
- Promote a safety-first culture and ensure compliance with company policies, customer requirements, and applicable workplace safety standards.
- Conduct routine inspections of the warehouse, dock areas, racking, forklifts, pallet jacks, tools, and other equipment.
- Ensure employees use proper lifting, loading, securement, material-handling, and product-protection procedures.
- Lead investigations involving injuries, product damage, inventory discrepancies, facility incidents, and near misses.
- Implement corrective actions to prevent repeated safety, quality, or claims-related issues.
- Maintain strong housekeeping and 5S standards throughout the warehouse, dock, yard, offices, and equipment-storage areas.
Labor and Cost Management
- Create labor plans that match staffing levels to the daily workload while controlling overtime and temporary labor expenses.
- Monitor productivity by employee, project, shipment, route, or work function.
- Review operational costs and identify opportunities to improve labor efficiency, equipment utilization, material usage, and warehouse capacity.
- Approve overtime and additional labor only when supported by operational requirements.
- Work with branch leadership to ensure warehouse activities contribute to improved gross margin and overall branch profitability.
- Track avoidable expenses such as rehandling, repeated trips, product damage, waiting time, missed appointments, and inefficient staging.
Customer Service and Operational Execution
- Ensure customer-specific procedures, service requirements, chain-of-custody standards, and delivery instructions are followed.
- Respond quickly to operational escalations and communicate clearly with customers, drivers, project managers, and branch leadership.
- Support final-mile, white-glove, fitness installation, and specialized transportation projects involving high-value or sensitive products.
- Participate in customer meetings, operational reviews, facility tours, and new-account implementations when required.
- Develop recovery plans when service failures, shipment delays, staffing shortages, or equipment problems occur.
- Maintain professional communication and provide timely updates regarding operational risks and service exceptions.
Continuous Improvement and Reporting
- Establish and maintain visual performance boards for safety, productivity, quality, claims, overtime, and service performance.
- Identify process gaps and implement sustainable improvements rather than temporary solutions.
- Standardize warehouse procedures, shift handoffs, inspection requirements, documentation, and staging practices.
- Use available warehouse, transportation, scanning, and reporting systems to monitor performance and improve operational visibility.
- Provide daily and weekly updates to the General Manager regarding staffing, workload, service performance, expenses, risks, and corrective actions.