Vision and Controls Engineer

About the role

The Vision and Controls Engineer is responsible for programming, developing, integrating, and supporting the machine vision inspection systems and PLC based controls used across the plant. This role owns automated inspection applications for defect detection, dimensional verification, and process monitoring, and ensures those systems communicate reliably with production equipment. The Engineer takes vision and controls projects from concept through installation, commissioning, validation, and ongoing production support, working closely with Engineering, Quality, Maintenance, and Operations to improve product quality, equipment reliability, and production performance.

Responsibilities

• Program, develop, calibrate, and troubleshoot industrial machine vision and dimensional inspection systems (ZEISS, Keyence, Cognex, FARO, or similar).
• Develop and fine tune automated inspection applications for defect detection, dimensional verification, surface inspection, pattern recognition, and process monitoring.
• Select and configure cameras, sensors, lenses, lighting, inspection parameters, tolerances, and pass/fail criteria.
• Validate inspection performance and adjust applications to reduce false rejects and missed defects.
• Program, troubleshoot, and modify PLC based automation systems using Ladder Logic and Structured Text.
• Support Allen Bradley/Rockwell Automation (including ControlLogix), Omron, AutomationDirect, Mitsubishi, and similar PLC platforms.
• Configure and support HMIs, AC/DC drives, servo motors, sensors, and industrial safety systems.
• Integrate vision systems with PLC controlled equipment, including inspection triggering, result transfer, and pass/fail communication.
• Program reject systems, alarms, and equipment stops based on inspection results.
• Collect and report production and quality data from inspection and controls systems.
• Integrate equipment over industrial networks and protocols such as EtherNet/IP, TCP/IP, fieldbus, PLC networks, and SCADA.
• Own vision and controls projects from concept and development through installation, commissioning, validation, and production support.
• Develop and modify electrical schematics, machine components, and CAD models as needed.
• Provide training to operators and maintenance personnel on new and existing systems.
• Diagnose issues across PLC logic,