Tooling Design Engineer
ALTEN Technology USA · Mobile, AL · 2 days ago
On-siteEngineeringFull-time
Responsibilities
- Tooling & Jig Design
- Design and develop production jigs, fixtures, and tooling using CATIA in accordance with design standards
- Translate product design requirements into manufacturable and reliable tooling solutions
- Create 3D models, 2D drawings, and complete technical documentation for tooling release
- Ensure tooling designs support dimensional accuracy, repeatability, and production rate objectives
- Manufacturing Support
- Provide hands-on engineering support to the manufacturing floor during tooling installation, tryouts, and ramp-up
- Troubleshoot tooling-related issues affecting safety, quality, delivery, or cost
- Implement tooling modifications and improvements based on production feedback and performance data
- Support measurement systems and tooling alignment to ensure product conformity
- Continuous Improvement
- Analyze tooling performance and identify opportunities to improve ergonomics, cycle time, reliability, and maintainability
- Participate in Lean / continuous improvement activities (Kaizen, problem-solving workshops, root cause analysis)
- Support standardization and reuse of tooling solutions where applicable
- Cross-Functional Collaboration
- Collaborate with Manufacturing Engineering, Industrial Engineering, Quality, and Maintenance teams
- Interface with suppliers and internal tool shops for tooling fabrication, validation, and acceptance testing
- Support tooling procurement activities including specifications, supplier technical reviews, and acceptance testing
- Compliance & Documentation
- Ensure tooling designs comply with processes, quality standards, and regulatory requirements
- Maintain accurate configuration control, BOMs, and engineering change documentation
- Support audits, reviews, and continuous compliance with safety and quality standards
Qualifications
- Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Aerospace Engineering, or a related field
- 3+ years of experience in tooling, jig, or fixture design within a manufacturing environment
- Strong proficiency in CATIA (V5 and/or 3DEXPERIENCE)
- Solid understanding of GD&T, mechanical design principles, and manufacturing processes
Preferred Qualifications
- Aerospace manufacturing experience
- Knowledge of composite or metallic aircraft structures
- Experience with tooling validation, measurement systems, and first article inspections (FAI)
- Exposure to Lean Manufacturing or continuous improvement methodologies