Tool & Die Repair Technician

Roles and Responsibilities

• Maintain existing dies and perform die changeovers to support production requirements.
• Fabricate, modify, repair, and refurbish dies, tools, and related equipment to meet production specifications.
• Collaborate with Tool Room, Production, Engineering, Quality, and other departments to address tooling needs and resolve issues.
• Participate in pre-planning activities for new tooling, tool refurbishment projects, end-of-life tooling replacement, and capacity tooling requirements.
• Attend and contribute to tooling design reviews, print reviews, and project overview meetings.
• Plan and lay out work using models, blueprints, drawings, and written or verbal specifications.
• Demonstrate knowledge of the properties and applications of commonly used metals, alloys, and manufacturing methods.
• Select appropriate materials, tooling, equipment, and processes to efficiently complete assigned tasks.
• Utilize a variety of tool and die making equipment and precision measuring instruments while maintaining close tolerances.
• Diagnose tooling issues and evaluate, repair, and adjust dies to ensure parts meet quality and dimensional specifications.
• Work closely with production personnel, EDM operators, and machine setup personnel to ensure tooling performs as designed.
• Maintain accurate documentation related to tooling, including logbooks, repair records, process information, and drawing updates.
• Set up, maintain, and service Tool Room equipment and other related machinery.
• Maintain a clean, organized, and safe work area.
• Actively support and participate in 5S initiatives, Continuous Improvement activities, and departmental team projects.
• Follow all company safety, quality, and environmental policies and procedures.
• Adhere to all safety and environmental guidelines.
• Following company policies and procedures.

Education and Experience

• 3-5 years of experience working with and troubleshooting dies.
• Experience with and the ability to operate standard and specialized tool room equipment, including but not limited to drill presses, die wash stations, grinders, and milling machines.
• Technical certification, apprenticeship, or vocational training in Tool & Die, Machining, or a related field preferred.
• Knowledge of IATF 16949 Quality Management Systems.
• Knowledge of ISO 14001 Environmental Management Systems.

Skills

• Proven ability to troubleshoot and resolve tool and die issues.
• Ability to read and interpret blueprints, drawings, and other die support documentation.
• Strong mechanical aptitude and problem-solving skills.
• Ability to adapt, multitask, and prioritize work in a fast-paced manufacturing environment.
• Commitment to continuous improvement and process excellence.
• Working knowledge of IATF 16949 and ISO 14001 requirements and the ability to follow applicable procedures.
• Strong attention to detail and ability to work to close tolerances.
• Effective communication and teamwork skills.

Physical Demands

• Regularly required to stand, walk, bend, stoop, kneel, crouch, and reach throughout the workday.
• Frequent use of hands and fingers to operate machinery, hand tools, measuring instruments, and precision equipment.
• Ability to lift, carry, push, and pull up to 50 pounds regularly; heavier loads may require mechanical lifting devices or team assistance.
• Must be able to work in confined spaces and awkward positions while inspecting, repairing, and maintaining tooling and dies.
• Frequent exposure to moving mechanical parts, vibration, noise, oils, lubricants, and metalworking fluids.
• Ability to safely operate cranes, hoists, forklifts, and other material-handling equipment, as required.
• Must be capable of performing repetitive motions involving the hands, wrists, and arms.
• Ability to climb ladders and access elevated work areas when necessary.
• Must be able to work overtime, extended shifts, and weekends as needed to support production requirements.