Thermal Engineer - Server & Liquid Cooling Systems
Foxconn Industrial Internet - FII · Houston, TX · 3 mo ago
EngineeringFull-time
Key Responsibilities
- Lead thermal management design for server and rack systems, including chip, board, system, and rack-level thermal solutions.
- Conduct thermal simulation and optimization using advanced tools such as FloTherm, Icepak, and Ansys CFD.
- Plan and execute thermal tests, including operating environmental chambers to validate design performance and reliability.
- Analyze and optimize airflow management systems and design efficient cooling solutions, such as liquid cooling or hybrid cooling technologies.
- Collaborate with cross-functional teams (mechanical design, electrical design, and manufacturing) and customers to ensure designs meet thermal performance, production requirements, and client-specific needs.
- Actively participate in customer technical review meetings, provide design recommendations, and resolve technical issues promptly.
- Build strong client relationships by working closely with customers to refine technical solutions and ensure alignment with their expectations.
- Review and evaluate new technologies and materials to ensure thermal design meets industry trends and future needs.
- Prepare detailed test reports and technical documentation to support internal and customer design reviews.
Requirements
- Bachelor’s or Master’s degree in Mechanical Engineering, Thermal Engineering, or Aerospace Engineering. A Ph.D. is a plus.
- 5+ years of thermal design experience specifically in server or data center products.
- Hands-on experience in liquid cooling design (cold plate, pump loop, coolant selection, leak risk mitigation).
- Deep understanding of thermodynamics, heat transfer, and fluid dynamics, with practical application in design and testing.
- Expertise in thermal simulation tools (e.g., FloTherm, Icepak, Ansys CFD) and 3D/2D CAD tools (e.g., PTC Creo, SolidWorks, UG NX).
- Hands-on experience with server thermal testing equipment, including environmental chambers and airflow measurement devices.
- Ability to develop and optimize liquid cooling solutions and a strong understanding of hybrid cooling technologies.
- Familiarity with fan module design and airflow control techniques.
- Excellent analytical and problem-solving skills, with the ability to perform trade-off analysis and evaluate multiple design options efficiently.
- Strong cross-functional and customer communication skills, with fluency in English required; Mandarin proficiency preferred.
- Familiarity with Product Data Management (PDM) systems such as Windchill and experience with Agile Development processes.
Qualifications
- Hands-on experience in liquid cooling design (cold plate, pump loop, coolant selection, leak risk mitigation).
- Deep understanding of thermodynamics, heat transfer, and fluid dynamics, with practical application in design and testing.
- Expertise in thermal simulation tools (e.g., FloTherm, Icepak, Ansys CFD) and 3D/2D CAD tools (e.g., PTC Creo, SolidWorks, UG NX).
- Hands-on experience with server thermal testing equipment, including environmental chambers and airflow measurement devices.
- Ability to develop and optimize liquid cooling solutions and a strong understanding of hybrid cooling technologies.
- Familiarity with fan module design and airflow control techniques.
- Excellent analytical and problem-solving skills, with the ability to perform trade-off analysis and evaluate multiple design options efficiently.
- Strong cross-functional and customer communication skills, with fluency in English required; Mandarin proficiency preferred.
- Familiarity with Product Data Management (PDM) systems such as Windchill and experience with Agile Development processes.