System Integrator - Technical Senior Staff Professional

This position resides in the Ceramics and Ceramic Composites (CCC) Group, Materials Processing Science and Engineering (MPSE) Section of the Materials Science and Technology Division (MSTD), Physical Sciences Directorate (PSD) at Oak Ridge National Laboratory (ORNL). The role involves collaboration with other ORNL Research Divisions and senior technical staff who are world leaders in ceramic science and engineering, supported by the US Department of Energy’s Transportation Technology Office and the National Nuclear Security Administration.

About the role

The system integrator will focus on the design, fabrication, and function of laboratory furnaces, reactors, and control systems, including gas delivery and pneumatic controls. The role includes integrating and improving the performance and safety of these systems while coordinating with national laboratories, industry, and academic partners.

Responsibilities

• Demonstrate a comprehensive understanding of the design, fabrication, and function of laboratory furnaces, control systems, gas delivery, and pneumatic control systems.
• Work proficiently with CVD and CVI systems, instrument metrology, and calibration programs.
• Collaborate with staff and craft support in a highly collaborative environment.
• Coordinate task efforts with national laboratories, industry, and academic partners.
• Document results as required and ensure compliance with environment, safety, health, and quality program requirements.
• Address the needs of multiple heat treatment and manufacturing processes across various teams.
• Align behaviors, priorities, and interactions with ORNL’s core values: Impact, Integrity, Teamwork, Safety, and Service.
• Promote equal opportunity by fostering a respectful workplace.

Requirements

• Bachelor’s degree in material science and engineering, mechanical engineering, industrial engineering, or a related discipline.
• 8-12 years of experience in gas detection and control systems.
• Experience with experimental, custom laboratory equipment construction and implementation.
• Supervision of crafts in a bargaining unit environment.

Qualifications

• Rockwell Automation Studio 5000 PLC integrator training: RSLogix 5000 Level 4 (Structured Text/Sequential Function Chart Programming).
• FactoryTalk View ME Graphical Terminal Programming.
• Studio 5000 Logix Designer, Micro800 & PanelView 800.
• Toyota lean manufacturing (TPS) or related training.
• Gas detection and monitoring systems design, as well as gas control systems.
• Experience with Festo CPX-A and CPX-I pneumatic and digital IO distributed control systems.
• Design of distributed control systems using IO-Link, Ethernet/IP, Modbus, and other industrial network protocols.
• Design of industrial control panels to UL-508A and UL-61010 standards.
• Electrical enclosure and system fabrication.
• Knowledge and proficiency in CVD and CVI system design and function.
• Excellent written and oral communication skills.
• Experience working with radiological materials.
• Ability to work independently and collaboratively in fast-paced research environments.
• Experience using tools such as 5 Whys and fishbone diagrams for root cause analysis.
• Familiarity with Software Quality Assurance requirements.

Special Requirements

• Visa sponsorship is not available for this position.
• Ability to obtain and maintain a Department of Energy clearance (Workplace Substance Abuse (WSAP) testing required, including pre-placement drug test and ongoing random drug testing).
• Submission to random and incident-specific polygraphs may be required.
• A pre-hire physical will be required after offer due to various physical requirements and working conditions.

Benefits

• Medical, dental, and vision plans.
• 401(k) Retirement Plan and Contributory Pension Plan.
• Life insurance and disability benefits.
• Generous vacation, holidays, and parental leave.
• Legal insurance with identity theft protection.
• Employee Assistance Plan.
• Flexible Spending Accounts and Health Savings Accounts.
• Wellness programs and educational assistance.
• Relocation assistance and employee discounts.
• On-site fitness, banking, and cafeteria facilities.
• Flexible work hours to support work-life balance.