Staff Mechanical Hardware Engineer - ECU

About the role

The CCH (Central Compute Hardware) Mechanical Design team at General Motors is focused on developing enclosures for next generation ECUs (Electronic Control Units) for both future ICE and EV vehicles. We are seeking a high-performing Mechanical Design Engineer to lead the in-house development of GM's Software Defined Vehicle (SDV) electronics design and engineering.

Responsibilities

• Execute mechanical design of electronics packaging / housings / enclosures per program timing, leading to successful launch of the product.
• Design mechanical components including castings, injection moldings, stampings, seals, vehicle interfaces, PCBA mounts, connector interfaces etc.
• Perform design calculations, GD&T and tolerance stacks.
• Create 3D-CAD models and lead CAD reviews with stakeholders.
• Develop analysis and test plan for new designs, perform proof of concept tests and analysis.
• Lead FEA (Structural, Vibration, Mechanical shock, Fatigue), Modal analysis.
• Lead prototyping and testing, analyze test data, and make necessary adjustments to mechanical designs.
• Lead DFx activities with suppliers and implement cost optimization strategies into design.
• Work with electrical engineers and PCBA designers to integrate components into electro-mechanical systems.
• Build partnerships with functional peers internally within GM and externally at suppliers to align on designs per development cycles.
• Communicate design progress and risks to stakeholders and cross-functional partners.
• Create 2D-drawings for housing, sub-assemblies & PCB as per ASME standards.

Qualifications

• Required: BS in Mechanical Engineering or related discipline, 10+ years of engineering experience in design and development of active & passively cooled electronics housings and enclosures.
• Exceptional collaboration and teamwork skills; demonstrated ability for working across functional and organizational boundaries.
• Solid organizational skills and the ability to manage multiple projects simultaneously.
• Proficiency in 3D CAD modeling (NX and Teamcenter), 2D drawings, tolerance analysis, design for manufacturability, and assembly.
• Strong analytical skills and engineering fundamentals in solid mechanics, material science, heat transfer, mechanism design, and manufacturing.
• Hands-on experience engaging with electronics manufacturers, hardware related suppliers, contract manufacturers and vehicle assembly / manufacturing teams.

Preferred

• Preferred: Master’s degree/PhD in Mechanical / Electrical Engineering.
• Mechanical design of PCBAs, computers, or automotive electronics.
• Strong understanding of thermal solutions and their application.
• Knowledge of vibrational and structural analysis.
• Experience with ASME Y14.5-2009 dimensioning & tolerancing standards.

Pay

The compensation information is a good faith estimate only. It is based on what a successful applicant might be paid in accordance with applicable state laws. The actual base salary a successful candidate will be offered within this range will vary based on factors relevant to the position, as well as geography of the selected candidate. The salary range for this role is (159,400 - 245,000).

Benefits

GM offers a variety of health and wellbeing benefit programs including medical, dental, vision, Health Savings Account, Flexible Spending Accounts, retirement savings plan, sickness and accident benefits, life insurance, paid vacation & holidays, tuition assistance programs, employee assistance program, GM vehicle discounts and more.