Staff Mechanical Design Engineer

About the role

We’re looking for a Staff Mechanical Design Engineer to lead the development, integration, and optimization of complex mechanical systems for next-generation additive manufacturing platforms. In this senior individual-contributor role, you’ll partner closely with electrical, software, systems, and manufacturing teams to deliver robust, cost-effective designs from early concept through production release. You’ll bring strong mechanical fundamentals, hands-on prototyping instincts, and the ability to influence technical decisions through clear engineering rigor.

Responsibilities

• Design and release mechanical components and assemblies using 3D CAD, applying DFM/DFA best practices and product requirements.
• Lead design reviews and engineering decision-making through tolerance analysis, risk assessment, and clear documentation.
• Build, test, and iterate prototypes using modeling, simulation, and hands-on validation to ensure performance and reliability.
• Partner with cross-functional teams (systems, electrical, software, manufacturing, quality, suppliers) to ensure end-to-end product integration.
• Support transition to manufacturing by resolving design-for-quality, cost, and performance issues through root-cause analysis and corrective actions.
• Mentor engineers and elevate team capability by improving design standards, tools, and processes.

Requirements

• Bachelor’s degree in Mechanical Engineering, Product Design, or related field (or equivalent experience).
• 8+ years of mechanical design experience in product development and/or equipment design.
• Advanced proficiency with 3D CAD tools (e.g., Creo, SolidWorks, Inventor) and engineering drawing practices.
• Strong fundamentals in mechanical systems, materials, tolerance stack-ups, and design for manufacturing.
• Hands-on experience with prototyping, test planning, and design validation.
• Working knowledge of GD&T and ASME Y14.5 drafting standards.

Qualifications

• Experience designing for additive manufacturing and/or capital equipment development.
• Familiarity with analysis tools (e.g., FEA, thermal analysis) and using simulation to guide design decisions.
• Experience designing sheet metal, injection-molded, and machined components.
• Experience with PLM/PDM systems (e.g., Windchill, Teamcenter).
• Strong ownership mindset with clear, proactive cross-functional communication.

Skills

• Strong mechanical fundamentals.
• Hands-on prototyping and testing.
• Clear engineering rigor.
• Collaborative problem-solving.
• Effective communication and mentorship.

Benefits

The typical annual starting base salary is from $120,000- $145,000 base salary, which does not include variable incentive pay. This range represents a good faith estimate for this position. Your individual base pay will depend on your skills, qualifications, geographical location, and/or experiences.