Staff Actuator Design Engineer
ALSO. · Palo Alto, CA · 2 wk ago
On-siteEngineering$200k–$230k/yrFull-time
About ALSO. We’re ALSO, an electric mobility company originally conceived as a part of Rivian. We’re a passionate team of builders, dreamers, doers and innovators, focused on creating entirely new (not to mention, innovative and delightful) vertically integrated, small EVs designed to meet the global mobility challenges of today and tomorrow. Our mission is to inspire everyone to ride ALSO—replacing many local car, truck and SUV miles with ones on vehicles that are more affordable, more enjoyable and 10-50x more efficient. ALSO is looking for a Staff Actuator Design Engineer to design the electromechanical actuators that control critical functions of next generation light electric vehicles, including but not limited to braking and steering systems. You will be a subject matter expert on actuation across our vehicle platforms, shaping how these systems are designed from first concept through production. What You Will Do Design, develop, and test electromechanical actuators and motor-driven mechanisms for light electric vehicle platformsCreate detailed drawing packages and manufacturing instructions for mechanical parts and assembliesPerform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, powder metal, and metal injection moldingCollaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designsCollaborate with controls engineers to ensure physical systems support robust control and seamless integration with embedded softwareCoordinate validation efforts with Tier 1 and Tier 2 suppliersDevelop and execute design verification plans and reports (DVP&R)Lead and maintain design failure mode and effects analyses (DFMEAs)Prototype and iterate designs using hands-on fabrication and lab testing to validate functionalitySet actuator design standards and best practices for the engineering teamMentor and develop engineers through design reviews, technical guidance, and hands-on collaboration What You Will Bring BS/MS in Mechanical Engineering, Electrical Engineering, or related field8+ years of experience designing electromechanical actuatorsDeep understanding of motors, servo drives, and motion sensorsDesign experience with precision motion mechanisms, including force/displacement amplification, mechanical linkages, and motion transmission systems (spur, planetary, worm, cycloidal gearing, lead screws, and ball screws)Deep understanding of the sources and effects of friction, damping, and backlash, and how to mitigate and control themAbility to model mechanical behavior (e.g., stiffness, losses, backlash) using MATLAB/Simulink, Amesim, or equivalent 1D multiphysics simulation toolStrong foundation in material properties, coatings, heat treatment, statics, and dynamicsKnowledgeable about control strategies and firmware implementationProficient in 3D/2D CAD (Catia V5/V6 preferred) and skilled in CAE tools (Ansys, Abaqus, HyperWorks, or similar)Strong knowledge of GD&T and tolerance stack-up analysisBonus: Proficient in developing low-level drivers using Python, C, and C++Bonus: Design experience with PCBA integration and wire harness designBonus: Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes The salary for this position ranges from $200,000 - $230,000 per year, depending on experience, qualifications, and location. Perks And Benefits Robust health coverage. Excellent health, dental and vision insurance covered up to 100% by Also. with FSA & HSA options.One Medical membership and dedicated insurance advocates.Rich fertility and family building benefits with Progyny.Flexible time off. 401(k) match. Why ALSO. We’re passionate about helping the world find a better way to get there—wherever it is you’re headed. We’re located in the heart of Silicon Valley and have brought together a world-class team from some of the biggest brands in the technology, automotive, cycling, outdoor recreation and retail spaces. Together we’re working hands-on to imagine, design and build an entirely new solution to a global set of transportation challenges.