Sr. Technician, 3D Printing

Essential Functions

• Operate and monitor 3D printing equipment including FDM and similar additive manufacturing technologies
• Prepare and configure print jobs using slicing software, including material selection, print orientation, support generation, and machine setup
• Load raw materials including filaments, resins, and other consumables required for production
• Perform routine equipment maintenance and calibration including nozzle cleaning, bed leveling, and machine inspections
• Troubleshoot print failures, hardware issues, and software errors to maintain production efficiency and print quality
• Inspect printed components for dimensional accuracy and surface quality using basic measurement and inspection tools
• Perform post-processing operations including support removal, sanding, cleaning, and finishing printed parts to final specifications
• Manage and prioritize multiple print jobs while maintaining production schedules and deadlines
• Maintain accurate production logs, machine maintenance records, and build documentation
• Utilize hand tools and light mechanical equipment during assembly, maintenance, and finishing operations
• Mechanical assembly and integration of 3D printed parts into higher level systems
• Maintain a clean, organized, and safe production workspace in accordance with company procedures
• Provide guidance and mentorship to other members of the team.
• Follow all operational, safety, quality, and documentation requirements
• Perform other related duties as assigned

Qualifications and Competencies

• Strong understanding of print parameters: layer height, infill, supports, nozzle temperatures, bed adhesion, material shrinkage
• Proficient with FDM printing technologies and associated materials, specifically familiarity with INDUSTRIAL or prosumer 3D printers
• Strong working knowledge of slicing software such as Cura, PrusaSlicer, Bambu Studio), print settings, support structures, and material properties
• Ability to troubleshoot printer issues including extrusion problems, print defects, and calibration errors
• Ability to optimize print settings for speed, strength, surface finish, and dimensional accuracy
• Extremely comfortable using hand tools and performing light mechanical maintenance tasks
• Ability to read and follow technical instructions, work procedures, and production requirements
• Strong attention to detail and commitment to producing high-quality work
• Strong verbal and written communication skills
• Ability to work independently and collaboratively in a fast-paced production environment
• Ability to independently diagnose print failures, optimize print settings, and maintain reliable production output across multiple machines

Education / Certifications

• A high school diploma or equivalent required

Physical Requirements

• Frequently required to stand for extended periods of time
• Frequently required to lift up to 15 pounds
• Frequently required repetitive movements of wrists, hands, and/or fingers

About AEVEX

AEVEX, headquartered in Solana Beach, California, supports the U.S. national security mission and partner nation needs around the world by providing full-spectrum aviation, remote sensing, and analysis solutions. The company's capabilities include custom design and engineering; rapid prototyping; sensor integration and sustainment; aircraft modification and certification; flight test instrumentation and support; mission operations service; advanced intelligence data processing, exploitation, and dissemination solutions; and tailored hardware and software mission-system tools. AEVEX uses agile and customized approaches to rapidly define, develop, and deliver specialized solutions for airborne special mission needs for the U.S. Government, partner nations, and commercial businesses. AEVEX has major offices in California, Florida, North Carolina, Ohio, and Virginia.

AEVEX provides a full suite of comprehensive benefits, including a 401(k)-retirement plan, comprehensive Medical, Dental, Vision, Disability and Life insurance group coverage with a portion of the premiums paid by the company, professional development funds, and an Employee Assistance Plan (EAP) with counseling, legal help, child and elder care support, among other benefits for qualified employees.

Equal Employment Opportunity:

AEVEX is an Equal Opportunity employer. We are committed to providing equal employment opportunities to all employees and applicants without regard to race, religious creed, color, sex (including pregnancy, breast feeding and related medical conditions), gender, gender identity, gender expression, sexual orientation, national origin, ancestry, citizenship status, military and veteran status, marital status, age, protected medical condition, genetic information, physical disability, mental disability, or any other protected status in accordance with all applicable federal, state and local laws.

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