Sr. Staff Engineer, Free-Space Optics
Ayar Labs · San Jose, CA · 1 mo ago
Engineering$190k–$240k/yrFull-time
Key Responsibilities
- Lead development of optical test and characterization frameworks for free-space optical subsystems, including: Lenses, isolators, and polarization optics, Fiber Array Units (FAUs) and fiber coupling interfaces
- Develop and own optical models and simulations to: Predict coupling efficiency, loss mechanisms, and alignment tolerances, Analyze sensitivity to mechanical, thermal, and optical variations
- Guide design decisions and test plans
- Perform deep optical characterization and root-cause analysis
- Partner with design, laser, and packaging teams to: Feed test insights back into architecture and tolerancing, Define realistic specs and manufacturability limits, Drive DFM/DFT for optical systems, including alignment strategies, test coverage, and yield optimization
- Support NPI builds, bring-up, and production ramp, ensuring robust and scalable test methodologies
Required Qualifications
- BS in Optical Engineering, Physics, or related field
- 6+ years of experience spanning optical testing, modeling, and system validation
- Deep hands-on expertise in free-space optical alignment and fiber coupling
- Knowledge in optical measurement techniques (IL, RL, beam profiling, polarization, etc.)
- Strong proficiency in optical modeling tools (e.g., Zemax, Code V, Lumerical or equivalent)
- Proven ability to correlate simulation with experimental results
- Strong analytical skills to extract insights from complex datasets and drive decisions
Preferred Qualifications
- MS or Ph.D.
- Experience with optical transceivers or photonic modules
- Familiarity with laser systems and source behavior
- Experience in high-volume manufacturing and yield optimization
- Exposure to reliability testing and environmental qualification