Sr Project Engineer - Systems

About Us

Our work is guided by our purpose: creating an energy-resilient world for a better future. This purpose embodies the legacy we bring, with more than 100 years as the global leader in energy resilience, delivering solutions critical to sustain and improve life. Our teams have the opportunity to provide a critical resource – energy – that ensures safety, security, and independence for people around the world.

Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, and clean energy solutions that serve a broad spectrum of OEM, residential, industrial, and commercial customers.

At Rehlko, you have the freedom to identify, create, and deliver solutions – large and small – that help people and communities thrive in the moments that matter. We are committed to fostering a safe and sustainable work environment where safety is everyone’s responsibility. We empower every team member to actively participate in our Zero Is Possible safety culture by encouraging open communication, proactively reporting hazards, following protocols, and suggesting improvements.

What We Offer

At Rehlko, our Total Rewards programs are designed to accelerate growth, energize performance, and support a culture of inclusion at every stage of life and work. We offer total rewards that are easily understood, recognize results, enable career mobility, and reflect our commitment to valuing diverse needs in a fast-moving world. We provide:

• Competitive compensation and benefits
• Work-life flexibility
• Recognition and rewards
• Development and career opportunities
• A safe and inclusive workplace

About the Role

The Sr. Project Engineer – Systems, PS leads the development, integration, and validation of generator control systems, driving electrical system architecture design, controller schematics, and system-level performance requirements. This role serves as a technical leader responsible for defining control strategies, guiding system design decisions, and ensuring successful execution of complex engineering projects.

The Sr. Project Engineer – Systems, PS collaborates across engineering disciplines, manufacturing, product management, quality, and suppliers to develop innovative controls solutions. The role is responsible for identifying and resolving system-level issues, leading technical risk assessments, and providing mentorship to junior engineers. The Sr. Project Engineer – Systems, PS serves as a subject matter expert in controls technologies and generator applications while influencing product roadmaps and supporting strategic technology development initiatives.

Work Environment

Work Mode: Hybrid (3 days onsite)
Location: Mosel Facility – N7650 County Rd LS, Sheboygan, WI 53083

Responsibilities

• Lead the development and implementation of advanced controls technologies and algorithms
• Own system-level requirements, architecture, and controller design specifications
• Drive resolution of complex technical issues across generator systems
• Serve as a technical leader and mentor for project engineers and early-career engineers
• Provide technical direction for current and future product development initiatives
• Influence engineering standards, best practices, and development processes
• Lead the development, analysis, and documentation of electrical system architectures for generator control systems
• Define and manage system-level requirements and specifications to ensure successful product execution
• Lead development and review of generator controller electrical schematics and integration strategies
• Develop and own electronic controls system performance requirements and validation plans
• Provide technical leadership for current and next-generation controls and power systems projects
• Lead cross-functional technical teams through system risk assessments, design reviews, and issue resolution activities
• Drive root cause investigation and resolution of complex generator system performance issues
• Make critical technical decisions balancing performance, reliability, manufacturability, cost, and schedule considerations
• Provide technical leadership during customer interactions, supplier engagements, and field issue investigations
• Mentor and coach project engineers and junior engineers in controls engineering, system design, and engineering best practices
• Support strategic technology roadmaps and continuous improvement initiatives
• Lead special technical projects and advanced development efforts as required

Requirements

• Bachelor's degree in Electrical Engineering or Computer Engineering from an ABET-accredited program with a minimum of 6+ years of relevant electrical, controls, or power systems engineering experience.
• A Master’s degree in Electrical Engineering or Computer Engineering from an ABET-accredited program with a minimum of 2+ years of relevant electrical, controls, or power systems engineering experience may be considered as an alternative to work experience.
• PhD in Electrical Engineering or Computer Engineering from an ABET-accredited program may be considered as an alternative to work experience.
• Demonstrated experience leading complex engineering projects and cross-functional teams.
• Strong programming experience in C, C++, or similar high-level programming languages.
• Strong proficiency with MATLAB and Simulink.
• Experience developing and validating embedded control systems.
• Excellent verbal and written communication skills.
• Proven ability to manage multiple technical projects with minimal supervision.

Preferred Experience

• Experience with generator controls, power generation systems, microgrid systems, or distributed energy resources.
• Strong experience with PSPICE, OrCAD, or equivalent design tools.
• PLC programming experience.
• Understanding of Agile and Waterfall product development methodologies.
• Experience leading DFMEA, PFMEA, system FMEA, and risk management activities.
• Experience with model-based controls development.
• Experience supporting field issue investigations and customer-facing technical discussions.
• Knowledge of cybersecurity considerations for industrial controls systems.

Skills & Attributes

• Advanced analytical and problem-solving capabilities.
• Strong systems-thinking mindset with the ability to evaluate interactions across multiple engineering disciplines.
• Excellent leadership and mentoring capabilities.
• Strong communication and presentation skills with technical and non-technical audiences.
• Ability to influence stakeholders and drive technical alignment.
• High attention to detail with strong engineering judgment.
• Strong project planning and execution skills.
• Deep understanding of power systems concepts including wiring, grounding, paralleling, load management, grid interaction, and protection systems.
• Experience with communication protocols such as Modbus, CAN, I²C, SPI, Ethernet/IP, and J1939.
• Strong understanding of industry standards, regulatory requirements, and engineering best practices.
• Customer-focused mindset with a commitment to quality, reliability, and continuous improvement.

Pay

The salary range for this position is $89,800.00 - $114,100.00. The specific salary rate offered to a candidate may be influenced by a variety of factors including the candidate’s experience, their education, and the work location.