Sr. Hardware Engineer (Teradyne, Oregon)
Teradyne · Tualatin, OR · 3 wk ago
Engineering$141k–$226k/yrFull-time
About the role
The Senior Hardware Engineer in the hardware group is responsible for designing, developing, and validating high-current, high-power sourcing and switching hardware used in semiconductor automated test equipment. This role focuses on power delivery architecture, fast transient response, load regulation, protection systems, thermal management, and system-level integration to support advanced SoCs, FPGAs, high-power devices, and complex test conditions.
Responsibilities
- Architect and design high-current power delivery modules (from mA to 100+ A) for ATE systems.
- Develop fast-response voltage/current sourcing circuits optimized for dynamic load conditions, droop control, and transient performance.
- Implement advanced power-stage topologies (buck, multiphase, linear, hybrid) tailored for semiconductor test environments.
- Design for wide operating ranges, including high-voltage rails, low-voltage/high-current rails, and dynamic voltage scaling.
- Optimize power integrity across the full PDN (instrumentation → cabling → loadboard → DUT).
- Model and mitigate droop, overshoot, ringing, and ground bounce under fast load steps.
- Perform simulation and analysis of loop stability, compensation networks, and transient response.
- Ensure compliance with DUT power-up sequencing, ramp rates, and timing constraints.
- Design robust protection systems including OCP, OVP, OTP, short-circuit protection, and fault-isolation mechanisms.
- Implement fast fault-response circuits to protect sensitive DUTs and ATE hardware.
- Conduct reliability analysis, derating studies, and thermal modeling for long-term stability.
- Support HALT/HASS, stress testing, and failure-mode investigations.
- Develop efficient high-current solutions for routing power to multiple DUT pins or sites.
- Engineer low-impedance, low-loss paths for high-current delivery with attention to thermal and mechanical constraints.
- Collaborate with mechanical teams on heatsinking, airflow, and thermal interface design.
- Lead bring-up of new power-delivery modules, performing root-cause analysis of analog, digital, and mixed-signal issues.
- Execute characterization plans for load regulation, transient response, efficiency, thermal behavior, and fault handling.
- Use advanced lab equipment (power analyzers, high-bandwidth scopes, current probes, electronic loads) to validate performance.
- Ensure power-delivery modules meet ATE system-level requirements for timing, triggering, synchronization, and software control.
- Collaborate with firmware teams on control loops, telemetry, calibration, and fault-reporting algorithms.
- Create and use ATE test programs to validate instrument and system level designs.
- Support integration with loadboards, probecards, and DUT power-delivery networks.
- Work with product engineering, test engineering, and silicon teams to define power-delivery requirements for new devices.
- Provide technical mentorship and contribute to power-delivery design standards and best practices.
Requirements
- 8-10+ years of experience in power electronics, high-current power delivery, or instrumentation hardware design.
- Strong expertise in switching power supplies, multiphase regulators, linear regulators, and power-stage design.
- Experience with power integrity, transient analysis, and compensation/stability design.
- Proficiency with SPICE simulation, PDN modeling tools, and PCB design tools.
- Hands-on experience with power measurement equipment and high-current test setups.
- Strong analytical and debugging skills.
- Experience designing power-delivery modules for ATE instrumentation.
- Knowledge of dynamic voltage scaling, digital power control, and telemetry systems.
- Familiarity with high-current connectors, cabling, and low-impedance mechanical design.
- Understanding of thermal modeling, heatsink design, and system-level thermal constraints.
Qualifications
- Bachelor’s or Master’s degree in Electrical Engineering or related field.
Skills
- Power electronics
- High-current power delivery
- Instrumentation hardware design
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity
- Transient analysis
- SPICE simulation
- PDN modeling tools
- PCB design tools
- Power measurement equipment
- High-current test setups
- Power integrity