Jobs · Engineering · Minnesota

Simulation Engineer, Automation Development

Tesla · Brooklyn Park, MN · 1 mo ago
On-siteEngineeringFull-time

What You'll Do

  • Perform initial concepting simulations to analyze equipment layouts, cost, cycle times, and throughput performance using FlexSim, optimizing variables such as space, labor, and material flow
  • Develop detailed simulations of robot cells to evaluate placement, reach, paths, tooling, payloads, collision avoidance, and cycle times using Fanuc RoboGuide
  • Build and maintain high-fidelity digital-twin simulations using Siemens Process Simulate to enable virtual commissioning of PLC control logic
  • Synchronize simulation models with real-world PLC behavior (TIA Portal/PLCSIM or equivalent) to validate sequences, I/O signals, and safety systems prior to physical deployment
  • Design and implement custom modules or objects within simulation software to support complex automation and material-flow scenarios
  • Collaborate closely with mechanical, electrical, controls, and process engineers to translate simulation insights into actionable design improvements
  • Generate simulation reports, validation videos, performance metrics, and digital-twin documentation to support stakeholder reviews and engineering signoffs
  • Drive adoption of simulation best practices and virtual commissioning workflows to reduce physical prototyping costs and accelerate equipment ramp-up
  • Challenge assumptions in manufacturing and automation designs, basing recommendations on first-principles analysis and data-driven optimization

What You'll Bring

  • Engineering or equivalent experience
  • 2+ years of hands-on experience in simulation engineering supporting industrial automation, custom equipment, or high-volume manufacturing projects
  • Experience with FlexSim for discrete-event simulation, layout analysis, cycle-time evaluation, and throughput optimization
  • Experience with Fanuc RoboGuide (or equivalent robotics simulation tools) for robot-cell modeling, offline path planning, reach studies, and cycle-time optimization
  • Experience with Siemens Process Simulate (or equivalent digital-twin/virtual-commissioning platforms) for PLC logic validation and virtual commissioning
  • Solid understanding of automation fundamentals, including robotics, material handling, conveyors, and control systems
  • Experience interpreting CAD models, mechanical drawings, and basic PLC logic; ability to work effectively with cross-functional engineering teams
  • Strong analytical and problem-solving skills with a focus on first-principles validation and quantitative decision-making
  • Excellent communication skills to present complex simulation findings clearly to both technical and non-technical stakeholders
  • Experience with scripting for simulation automation (FlexScript, C++, Python, or VBA), CAD integration, or additional tools such as Emulate3D is a plus

Benefits

  • Competitive pay
  • Medical plans
  • Fertility, adoption, and surrogacy benefits
  • Dental and vision plans
  • Health Savings Account contributions
  • Short-term and long-term disability insurance
  • Employee Assistance Program
  • Flexible spending accounts
  • 401(k) with employer match
  • Employee Stock Purchase Plans
  • Voluntary benefits
  • Commuter benefits
  • Tesla Babies program
  • Employee discounts and perks

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