Senior Small Molecule Manufacturing Subject Matter Expert
Tunnell Government Services, Inc. · Bethesda, MD · 1 mo ago
ManagementFull-time
Position Overview
The Senior Small Molecule Manufacturing SME will support the development and implementation of the Strategic Active Pharmaceutical Ingredients Reserve (SAPIR®) initiative under Executive Order 14336, a transformative effort aimed at strengthening U.S. pharmaceutical supply chain resiliency and ensuring uninterrupted access to critical generic medicines.
Key Responsibilities
- Strategic Manufacturing Support
- Development of a resilient domestic API manufacturing and stockpiling strategy for critical generic medicines.
- Technical expertise to support large-scale reshoring of pharmaceutical manufacturing capabilities.
- Development of innovative manufacturing approaches that reduce labor intensity, increase operational efficiency, and minimize facility footprint requirements.
- Evaluation and implementation of scalable manufacturing models capable of supporting national preparedness and emergency response objectives.
- Advanced Manufacturing & Technology Integration
- Assess and implement emerging pharmaceutical manufacturing technologies, including:
- Continuous flow chemistry
- Continuous and modular manufacturing systems
- Agile and distributed manufacturing models
- Advanced process analytical technologies (PAT)
- Real-time process monitoring and metrology
- Engineered biological and enzymatic production systems
- Data, Analytics & Regulatory Support
- Leverage large manufacturing and process datasets to improve product quality, process understanding, and operational performance.
- Support development of data-driven regulatory submissions and validation strategies.
- Ensure manufacturing approaches align with applicable FDA and other regulatory requirements.
- Manufacturing Operations & Scale-Up
- Provide end-to-end expertise across API development, process development, manufacturing scale-up, commercial production, and supply chain operations.
- Identify opportunities to improve reliability, quality, and production efficiency throughout the manufacturing lifecycle.
- Serve as a technical advisor on facility design, manufacturing strategy, and operational excellence initiatives.
Required Qualifications
- Bachelor’s degree required, Advanced degree strongly preferred in Chemical Engineering, Chemistry, Pharmaceutical Sciences, Biochemical Engineering, Electrical Engineering, Biology, or related technical discipline.
- 15+ years of pharmaceutical manufacturing experience with significant expertise in small molecule drug substance and/or drug product manufacturing.
- Experience in API stability assessment, shelf-life determination, and management of stored material requalification programs to ensure product quality, regulatory compliance, and uninterrupted supply.
- Demonstrated expertise in Key Starting Material (KSM) and starting material sourcing strategy, including supply risk assessment, supplier evaluation, cost of goods (COGS) optimization, and make-versus-buy analysis to support manufacturing and supply chain decisions.
- Proven experience building, operating, leading, or scaling pharmaceutical manufacturing facilities and/or CDMOs.
- Deep understanding of pharmaceutical manufacturing processes, technology transfer, process development, and commercial operations.
- Strong knowledge of FDA-regulated manufacturing environments, including GMP requirements and regulatory expectations.
- Demonstrated ability to work across multiple functional areas and solve complex technical and operational challenges.
- Ability to evaluate emerging technologies and implement innovative manufacturing solutions.
Preferred Qualifications
- Experience with:
- Continuous flow chemistry
- Continuous manufacturing
- Modular manufacturing systems
- Process Analytical Technology (PAT)
- Advanced process controls
- Machine learning and manufacturing analytics
- Patient process development
- Analytical chemistry
- Chemistry development and scale-up
- Enzyme-based or engineered biological production platforms