Jobs · Management · Maryland

Senior Small Molecule Manufacturing Subject Matter Expert

Tunnell Government Services, Inc. · Bethesda, MD · 1 mo ago
ManagementFull-time

Position Overview

The Senior Small Molecule Manufacturing SME will support the development and implementation of the Strategic Active Pharmaceutical Ingredients Reserve (SAPIR®) initiative under Executive Order 14336, a transformative effort aimed at strengthening U.S. pharmaceutical supply chain resiliency and ensuring uninterrupted access to critical generic medicines.

Key Responsibilities

  • Strategic Manufacturing Support
    • Development of a resilient domestic API manufacturing and stockpiling strategy for critical generic medicines.
    • Technical expertise to support large-scale reshoring of pharmaceutical manufacturing capabilities.
    • Development of innovative manufacturing approaches that reduce labor intensity, increase operational efficiency, and minimize facility footprint requirements.
    • Evaluation and implementation of scalable manufacturing models capable of supporting national preparedness and emergency response objectives.
  • Advanced Manufacturing & Technology Integration
    • Assess and implement emerging pharmaceutical manufacturing technologies, including:
    • Continuous flow chemistry
    • Continuous and modular manufacturing systems
    • Agile and distributed manufacturing models
    • Advanced process analytical technologies (PAT)
    • Real-time process monitoring and metrology
    • Engineered biological and enzymatic production systems
  • Data, Analytics & Regulatory Support
    • Leverage large manufacturing and process datasets to improve product quality, process understanding, and operational performance.
    • Support development of data-driven regulatory submissions and validation strategies.
    • Ensure manufacturing approaches align with applicable FDA and other regulatory requirements.
  • Manufacturing Operations & Scale-Up
    • Provide end-to-end expertise across API development, process development, manufacturing scale-up, commercial production, and supply chain operations.
    • Identify opportunities to improve reliability, quality, and production efficiency throughout the manufacturing lifecycle.
    • Serve as a technical advisor on facility design, manufacturing strategy, and operational excellence initiatives.

Required Qualifications

  • Bachelor’s degree required, Advanced degree strongly preferred in Chemical Engineering, Chemistry, Pharmaceutical Sciences, Biochemical Engineering, Electrical Engineering, Biology, or related technical discipline.
  • 15+ years of pharmaceutical manufacturing experience with significant expertise in small molecule drug substance and/or drug product manufacturing.
  • Experience in API stability assessment, shelf-life determination, and management of stored material requalification programs to ensure product quality, regulatory compliance, and uninterrupted supply.
  • Demonstrated expertise in Key Starting Material (KSM) and starting material sourcing strategy, including supply risk assessment, supplier evaluation, cost of goods (COGS) optimization, and make-versus-buy analysis to support manufacturing and supply chain decisions.
  • Proven experience building, operating, leading, or scaling pharmaceutical manufacturing facilities and/or CDMOs.
  • Deep understanding of pharmaceutical manufacturing processes, technology transfer, process development, and commercial operations.
  • Strong knowledge of FDA-regulated manufacturing environments, including GMP requirements and regulatory expectations.
  • Demonstrated ability to work across multiple functional areas and solve complex technical and operational challenges.
  • Ability to evaluate emerging technologies and implement innovative manufacturing solutions.

Preferred Qualifications

  • Experience with:
  • Continuous flow chemistry
  • Continuous manufacturing
  • Modular manufacturing systems
  • Process Analytical Technology (PAT)
  • Advanced process controls
  • Machine learning and manufacturing analytics
  • Patient process development
  • Analytical chemistry
  • Chemistry development and scale-up
  • Enzyme-based or engineered biological production platforms

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