Senior Reliability Engineer
Eight Sleep · San Francisco, CA · 5 days ago
Engineering$150k–$180k/yrFull-time
About the role
We are seeking a Senior Reliability Engineer (REL) to lead efforts in ensuring the long-term performance, durability, and robustness of critical hardware systems. This role is a key part of our Hardware Reliability team, with a focus on driving reliability strategy, testing, and validation across a broad range of electromechanical components, including sensors.
Responsibilities
- Lead reliability engineering efforts across hardware programs, ensuring components and systems meet demanding performance, environmental, and durability requirements.
- Apply Design for Reliability (DfR) principles throughout the product lifecycle, from concept through production, to proactively mitigate failure risks.
- Develop and execute comprehensive test strategies to uncover failure modes, validate off-the-shelf and custom hardware, and model expected field performance.
- Translate FMEA and reliability risk analyses into targeted test plans with clearly defined objectives, acceleration factors, and pass/fail criteria.
- Plan and run Design of Experiments (DOE) to isolate root causes and address key reliability concerns.
- Design and optimize test fixtures and setups to evaluate hardware under electrical, thermal, mechanical, and environmental stresses (shock, vibration, thermal cycling, etc.).
- Drive and support failure analysis investigations, collaborating closely with design, manufacturing, and component teams to identify root causes and implement corrective actions.
- Leverage data analytics tools (e.g., Python, JMP, MATLAB) to automate testing workflows, perform reliability modeling (e.g., Weibull, Monte Carlo), and extract actionable insights from test data.
- Champion continuous improvement in reliability processes and tools across hardware engineering teams.
Requirements
- Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Materials Science, or a related field (Master’s preferred).
- 5+ years of hands-on reliability engineering experience, preferably in electromechanical systems or sensors.
- Proven track record in testing and validating hardware components for long-term field performance.
- Strong understanding of physics of failure and reliability engineering principles, particularly for electronic, optical, or mechanical systems.
- Experience with environmental and mechanical stress testing, including test design, execution, and result interpretation.
- Familiarity with reliability analysis tools and techniques: FMEA, Weibull analysis, SPC, HALT/HASS, and accelerated life testing.
- Proficiency in scripting or automation using tools such as Python, MATLAB, or LabVIEW.
- Experience working with reliability test equipment such as environmental chambers, vibration tables, thermocouples, strain gauges, and data acquisition systems.
- Strong communication and collaboration skills to work effectively with design, systems, manufacturing, and test teams.
Qualifications
- Hands-on experience in reliability engineering, specifically in electromechanical systems or sensors.
- Experience with reliability analysis tools and techniques, including FMEA, Weibull analysis, SPC, HALT/HASS, and accelerated life testing.
- Ability to design and execute comprehensive test strategies and failure analysis investigations.
- Experience with reliability engineering principles and practices, including DfR and DOE.
- Strong problem-solving and analytical skills.
Skills
- Reliability engineering principles and practices.
- Environmental and mechanical stress testing.
- Data analytics and automation tools (Python, MATLAB, LabVIEW).
- Test equipment and reliability engineering tools (environmental chambers, vibration tables, thermocouples, strain gauges, data acquisition systems).
- Collaboration and communication skills.
Benefits
- Immediate responsibility and accelerated career growth.
- Equitable compensation and continuous equity investment.
- Full access to health, vision, and dental insurance for you and your dependents.
- Supplemental life insurance.
- Flexible PTO.
- Commuter benefits to ease your daily commute.
- Paid parental leave.
Pay
The compensation range for this role is $150k-180k for individuals based full-time in San Francisco, CA.