Senior Quality Engineer - Engine Testing
Rolls-Royce Power Systems · Aiken, SC · 2 days ago
Quality Assurance$94k–$153k/yrFull-time
About the role
This role is within the Power Systems business in North America, where we deliver world-class solutions that power critical infrastructure across energy, industrial, marine, and defense sectors. North America is a key growth market for our Power Systems business, driven by increasing demand for resilient energy solutions, data center expansion, and the transition to more sustainable power.
Responsibilities
- Plan, execute, and oversee quality control procedures in the engine testing area for diesel engines (performance, durability, emissions, etc.).
- Lead and coordinate product and part qualifications, including defining quality criteria, validating new designs, and ensuring successful integration into the engine platform.
- Review and approve test protocols, procedures, and data collection methods to ensure compliance with internal standards and industry regulations.
- Analyze test results to identify trends, deviations, or potential quality issues and drive corrective/preventive actions (CAPA).
- Collaborate with design, manufacturing, and supplier quality teams to qualify new or modified components through structured validation and testing plans.
- Develop and implement statistical quality control methods (SPC, Cpk, GR&R, etc.) to monitor engine test outcomes and process capability.
- Ensure compliance with ISO 9001, and applicable environmental and safety regulations.
- Lead root cause analysis and 8D reporting for test-related quality issues.
- Generate detailed test and quality reports for internal reviews and customer documentation.
Requirements
- Bachelor’s or Master’s degree in Mechanical Engineering, Automotive Engineering, or related field.
- 8+ years of experience in quality control or testing within a diesel engine manufacturing environment.
- Strong knowledge of internal combustion engines, engine testing protocols, test bench operation, and emissions testing.
- Familiarity with industry standards (e.g., ISO, ASTM, EPA) and regulatory requirements.
- Proficient in data analysis tools and quality software (e.g., Minitab, SAP-QM, LabVIEW, Influx, AVL tools, etc.).
- Experience with failure mode analysis, 8D problem solving, FMEA, and control plan creation.
- Strong leadership and communication skills.
- Ability to maintain a structured approach in potentially high-pressure environments.
Qualifications
- Strong knowledge of internal combustion engines, engine testing protocols, test bench operation, and emissions testing.
- Familiarity with industry standards (e.g., ISO, ASTM, EPA) and regulatory requirements.
- Proficient in data analysis tools and quality software (e.g., Minitab, SAP-QM, LabVIEW, Influx, AVL tools, etc.).
- Experience with failure mode analysis, 8D problem solving, FMEA, and control plan creation.
- Strong leadership and communication skills.
- Ability to maintain a structured approach in potentially high-pressure environments.
Skills
- Statistical quality control methods (SPC, Cpk, GR&R, etc.)
- ISO 9001 compliance
- Industry standards (e.g., ISO, ASTM, EPA)
- Data analysis tools (e.g., Minitab, SAP-QM, LabVIEW, Influx, AVL tools, etc.)
- Failure mode analysis, 8D problem solving, FMEA, and control plan creation
Benefits
- Comprehensive and competitive Total Rewards package including base pay, discretionary bonus plan, health, dental, vision, disability, life and accidental death & dismemberment insurance, a flexible spending account, a health savings account, a 401(k) retirement savings plan with a company match, Employee Assistance Program, Paid Time Off, certain paid holidays, paid parental and family care leave, tuition reimbursement, and a long-term incentive plan.
Pay
$94,160.00 - $153,010.00 Annually
Schedule
Compressed work schedule that requires four (4) ten (10) hour days during a Monday through Thursday work week. Eligible for overtime as business requires with causal overtime expected.