Senior Product Design Engineer, Sensor Products
Molex · Rochester Hills, MI · 1 wk ago
On-siteEngineeringFull-time
About the role
Join a growing, entrepreneurial Sensor Products engineering team developing innovative sensing solutions for high-growth applications. As a Senior Design Engineer, you'll lead key design efforts, solve complex technical challenges, and help bring new products from concept to production.
Responsibilities
- Lead the mechanical/electromechanical design of complex sensor sub-systems and assemblies from concept through high-volume production release
- Architect design solutions across multiple product families and set CAD modeling, GD&T, and documentation standards for the team
- Mentor mid-level and junior design engineers and lead design reviews, DFMEAs, and technical problem-solving sessions
- Drive design trade-off studies, material selection, and tolerance stack-up analysis on the most complex programs
- Apply and champion DFM, DFA, DFR, and DFT (DFx) principles across the team
- Plan and execute comprehensive validation strategies (DVP&R), including structural, thermal, and failure analyses
- Collaborate with supplier and manufacturing partner for complex tooling, processes, and design-for-manufacturing challenges
- Support engineering builds (EV, DV, PV) and drive production ramp readiness
- Represent design engineering in customer technical reviews and influence product roadmap through DFx, cost, and reliability strategy
- Identify design risks early and drive data-driven corrective actions
- Clearly communicate design intent, technical risks, and program status to cross-functional teams and leadership
Requirements
- Bachelor's degree in Mechanical Engineering, Product Design Engineering, or related field
- 7+ years of product design or mechanical engineering experience with electromechanical assemblies
- Direct sensor product design experience (current, position, accelerometer, pressure, or similar)
- Proven track record of releasing products into high-volume manufacturing
- Expert-level proficiency in CAD tools (NX, Creo, SolidWorks, or equivalent)
- Advanced GD&T and tolerance stack-up expertise
- Hands-on experience with prototyping, debugging, and production support
- Experience leading DFMEAs and design reviews
Qualifications
- 10 - 12+ years of product design experience in sensors or electromechanical assemblies
- Master's degree in Mechanical Engineering or related field
- Prior technical lead or formal mentorship experience
- Experience in automotive or industrial sensor environments with knowledge of ASIL, EMC/EMI, IATF 16949
- Familiarity with sensor physics (magnetic, acceleration, pressure) and signal processing or calibration concepts
- Experience designing components for high-voltage / high-current applications
- Deep supplier management or manufacturing floor leadership experience
- Experience with structural and thermal FEA tools (Ansys, Abaqus, or equivalent)
Skills
Strong analytical and problem-solving mindset with the judgment to navigate ambiguity
Excellent written and verbal communication across disciplines and levels
Ownership mentality, you treat the product like it's yours
Collaborative, hands-on, and detail-oriented
A genuine interest in mentoring and lifting the technical capability of those around you
Benefits
- Medical
- Dental
- Vision
- Flexible Spending and Health Savings Accounts
- Life Insurance
- Disability
- Retirement
- Paid Vacation/Time Off
- Education Assistance
- May also include infertility assistance, paid parental leave and adoption assistance