Jobs · Engineering · Michigan

Senior Product Design Engineer, Sensor Products

Molex · Rochester Hills, MI · 1 wk ago
On-siteEngineeringFull-time

About the role

Join a growing, entrepreneurial Sensor Products engineering team developing innovative sensing solutions for high-growth applications. As a Senior Design Engineer, you'll lead key design efforts, solve complex technical challenges, and help bring new products from concept to production.

Responsibilities

  • Lead the mechanical/electromechanical design of complex sensor sub-systems and assemblies from concept through high-volume production release
  • Architect design solutions across multiple product families and set CAD modeling, GD&T, and documentation standards for the team
  • Mentor mid-level and junior design engineers and lead design reviews, DFMEAs, and technical problem-solving sessions
  • Drive design trade-off studies, material selection, and tolerance stack-up analysis on the most complex programs
  • Apply and champion DFM, DFA, DFR, and DFT (DFx) principles across the team
  • Plan and execute comprehensive validation strategies (DVP&R), including structural, thermal, and failure analyses
  • Collaborate with supplier and manufacturing partner for complex tooling, processes, and design-for-manufacturing challenges
  • Support engineering builds (EV, DV, PV) and drive production ramp readiness
  • Represent design engineering in customer technical reviews and influence product roadmap through DFx, cost, and reliability strategy
  • Identify design risks early and drive data-driven corrective actions
  • Clearly communicate design intent, technical risks, and program status to cross-functional teams and leadership

Requirements

  • Bachelor's degree in Mechanical Engineering, Product Design Engineering, or related field
  • 7+ years of product design or mechanical engineering experience with electromechanical assemblies
  • Direct sensor product design experience (current, position, accelerometer, pressure, or similar)
  • Proven track record of releasing products into high-volume manufacturing
  • Expert-level proficiency in CAD tools (NX, Creo, SolidWorks, or equivalent)
  • Advanced GD&T and tolerance stack-up expertise
  • Hands-on experience with prototyping, debugging, and production support
  • Experience leading DFMEAs and design reviews

Qualifications

  • 10 - 12+ years of product design experience in sensors or electromechanical assemblies
  • Master's degree in Mechanical Engineering or related field
  • Prior technical lead or formal mentorship experience
  • Experience in automotive or industrial sensor environments with knowledge of ASIL, EMC/EMI, IATF 16949
  • Familiarity with sensor physics (magnetic, acceleration, pressure) and signal processing or calibration concepts
  • Experience designing components for high-voltage / high-current applications
  • Deep supplier management or manufacturing floor leadership experience
  • Experience with structural and thermal FEA tools (Ansys, Abaqus, or equivalent)

Skills

Strong analytical and problem-solving mindset with the judgment to navigate ambiguity

Excellent written and verbal communication across disciplines and levels

Ownership mentality, you treat the product like it's yours

Collaborative, hands-on, and detail-oriented

A genuine interest in mentoring and lifting the technical capability of those around you

Benefits

  • Medical
  • Dental
  • Vision
  • Flexible Spending and Health Savings Accounts
  • Life Insurance
  • Disability
  • Retirement
  • Paid Vacation/Time Off
  • Education Assistance
  • May also include infertility assistance, paid parental leave and adoption assistance

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