Senior Mechanical Engineer

Position Summary

Apium Swarm Robotics (ASR) is revolutionizing swarm autonomy software for air, surface, undersea, and ground vehicles. Our systems are deployed on real platforms, tested in the field, and delivered to customers operating in complex, uncertain, and safety-critical conditions. We prioritize performance over hype. ASR systems represent the next phase in autonomy: collaborative swarming. This role requires comfort with responsibility, ambiguity, and operational accountability.

About the Role

This role targets a designer and builder capable of owning the full lifecycle of physical hardware — from concept through manufacture — across a range of enclosure, packaging, and drone integration products. The primary responsibilities include the design and manufacture of Dongle Cases and Bridge Boxes, the ruggedized electronic enclosures central to ASR’s ground station and communications infrastructure.

Responsibilities

• Design and oversee manufacture of Dongle Cases, Bridge Boxes, and other ruggedized electronic enclosures
• Specify, source, and customize swarm packaging solutions including Pelican cases and precision foam inserts
• Design, test, and manufacture drone attachments and physical modifications, from simple brackets to actuated mechanisms
• Collaborate with the engineering team on “swarm in a box” mechanism design, prototyping, and field validation

Requirements

• Proficiency in 3D CAD modeling software (SolidWorks, Fusion 360, or equivalent)
• Hands-on experience with FDM and/or resin 3D printing, including material selection and print optimization
• Practical knowledge of 3D printing materials including PLA, PETG, ABS, TPU, Nylon, and composite variants
• Understanding of robotics mechanisms including servo and stepper motor integration, linkages, and motion systems
• Industrial design competency including IP/ingress protection ratings, vibration tolerance, thermal management, and impact resistance
• Basic understanding of LiPo and lithium-ion battery systems, charging architectures, and associated safety considerations
• Experience designing enclosures and hardware for field deployment, including considerations for sealing, ingress protection, and structural durability
• Ability to work effectively within a cross-functional team alongside software, electrical, and systems engineers
• Comfort working independently with limited oversight
• Ability to remain calm and effective under operational pressure

Qualifications

• BS in Mechanical Engineering or related field
• Experience with injection molding, vacuum forming, or other production-scale manufacturing processes
• Experience with CNC machining, laser cutting, or other subtractive and precision fabrication methods
• Familiarity with MIL-SPEC, MIL-STD-810, or equivalent environmental qualification standards
• Experience specifying and working with custom foam fabrication, including CNC-cut foam inserts for equipment cases
• Experience with FPV racing, custom drone builds, or UAS competition platforms
• Basic electronics knowledge sufficient to collaborate on PCB mounting, connector selection, and wire routing within enclosures
• Familiarity with GD&T (Geometric Dimensioning and Tolerancing) and tolerance stack-up analysis
• Experience with pneumatic, hydraulic, or cable-driven actuation systems
• Experience with finite element analysis (FEA) or computational fluid dynamics (CFD) tools
• Previous experience supporting hardware programs in defense, aerospace, or other safety-critical environments
• Strong mechanical, electrical, or systems troubleshooting skills

Desired Qualifications

• Experience with injection molding, vacuum forming, or other production-scale manufacturing processes
• Experience with CNC machining, laser cutting, or other subtractive and precision fabrication methods
• Familiarity with MIL-SPEC, MIL-STD-810, or equivalent environmental qualification standards
• Experience specifying and working with custom foam fabrication, including CNC-cut foam inserts for equipment cases
• Experience with FPV racing, custom drone builds, or UAS competition platforms
• Basic electronics knowledge sufficient to collaborate on PCB mounting, connector selection, and wire routing within enclosures
• Familiarity with GD&T (Geometric Dimensioning and Tolerancing) and tolerance stack-up analysis
• Experience with pneumatic, hydraulic, or cable-driven actuation systems
• Experience with finite element analysis (FEA) or computational fluid dynamics (CFD) tools
• Previous experience supporting hardware programs in defense, aerospace, or other safety-critical environments
• Strong mechanical, electrical, or systems troubleshooting skills

Physical Requirements and Working Conditions

• Must be able to walk, stand, and navigate large indoor and outdoor facilities for extended periods of time
• Ability to lift, carry, and move materials and equipment weighing up to 25 lbs on a regular basis
• Use of personal protective equipment (PPE) may be required in designated areas or when performing specific tasks, in accordance with safety protocols and company policy
• May be required to climb ladders, stoop, kneel, or crouch during inspections, maintenance walk-throughs, or emergency response situations
• Regular exposure to facility operations including noise, dust, temperature fluctuations, and industrial equipment
• Occasional off-hours or weekend work required for emergency facility responses or projects as needed
• Requires frequent use of a computer and other standard office equipment for documentation, communication, and coordination tasks
• May be required to travel up to 25% of the time, based on customer integration needs and operational requirements

Background Check

This position will require successfully completing a post-offer background check. Qualified candidates with a criminal history will be considered and are not automatically disqualified, consistent with federal and state law.

EEO and ITAR/EAR Work Authorization Disclosure

The company provides equal employment opportunities (EEO) to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This position requires direct or indirect access to hardware, software, technology or technical data controlled under the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR).

Requirement for U.S. Citizenship or Permanent Residence

Successful candidates for positions subject to ITAR/EAR restrictions must provide proof of U.S. Citizenship or Permanent Residence and must not require sponsorship for export-restricted work authorization.

E-Verify

The company participates in E-Verify to ensure eligibility for employment and compliance with Right to Work rules.

Compensation

Base pay $120-166K, plus generous annual equity package and potential bonuses.