Senior Materials Supervisor
Cummins Inc. · Maxton, NC · 3 wk ago
On-siteManagementFull-time
About the role
We are looking for a talented Senior Materials Supervisor to join our team specializing in Warehouse Management and Inventory Control with an understanding of MRP/ERP for our Cummins location in Maxton, NC.
Responsibilities
- Ensure uninterrupted material flow to production while maintaining inventory accuracy, safety, and cost discipline, enabling the plant to meet schedule, quality, and labor targets.
- Production Material Availability
- Right material, right quantity, right time to production
- Lineside replenishment, kitting, staging, and internal logistics
- Proactive identification and escalation of material risks
- Preventing material related line stoppages
- Plant Impact: Schedule attainment, downtime prevention, labor efficiency
- Inventory Accuracy & Control
- Accuracy of warehouse, WIP, and lineside inventory
- Cycle count execution, reconciliation, and root cause closure
- ERP/WMS transaction discipline
- Physical inventory readiness and execution
- Receiving & Internal Logistics
- Inbound material receipt, verification, labeling, put away
- Lockstock discipline to support production readiness
- Cordination with Quality on holds, MRB, and deviations
- Internal transfers and material movements
- Safety, 5S & Compliance
- Warehouse and material handling safety ownership
- PIV/forklift certification and compliance
- Storage, racking, pedestrian safety, and housekeeping standards
- Incident investigation and corrective action
- People & Labor Management
- Lead, coach, and develop warehouse employees and leads
- Daily staffing aligned to production demand
- Overtime control and labor productivity
- Training, cross training, and accountability
- Continuous Improvement
- Eliminate waste in motion, handling, space, and storage
- Implement Lean practices (5S, Kanban, supermarkets, standard work)
- Improve flow paths, replenishment methods, and space utilization
- Inventory Control Supervisory Roles & Responsibilities
- Own overall inventory accuracy across warehouse, production, WIP, and lineside locations
- Establish and maintain robust inventory control processes and standards
- Ensure timely and accurate inventory transactions in ERP/WMS systems
- Prevent and reduce discrepancies, shortages, excess, and obsolete inventory
- Design, lead, and continuously improve the cycle count program
- Analyze variances, perform root cause analysis, and implement corrective actions
- Lead physical inventory planning, execution, and reconciliation
- Ensure audit readiness and compliance with internal controls and SOX requirements
- Manufacturing Material Control
- Support uninterrupted material flow to production through accurate inventory visibility
- Partner with Supply Chain, Scheduling, and Operations to prevent line stoppages
- Support engineering changes, material transitions, and end of life actions
- Monitor aging, slow-moving, and obsolete inventory and drive reduction plans
- Systems, Data & Reporting
- Maintain inventory master data, location accuracy, and transaction discipline
- Develop and monitor inventory KPIs, including accuracy, adjustments, and variance trends
- Use data to identify risks, gaps, and improvement opportunities
- Prepare inventory reports for plant and leadership reviews
- Process Improvement & Standardization
- Define, document, and enforce standard work for inventory processes
- Lead continuous improvement initiatives to reduce waste and variability
- Improve inventory controls related to receiving, storage, movement, and consumption
- Support Lean initiatives (5S, Kanban, supermarkets, point fuse inventory)
- Cross Functional Collaboration
- Partner closely with Warehouse, Supply Chain, Production, Quality, and Engineering
- Support root cause investigations related to shortages, mis builds, and variances
- Communicate risks early and clearly to drive proactive resolution
- Compliance, Safety & Controls
- Ensure inventory practices comply with company policies and audit requirements
- Support segregation of duties and internal control expectations
- Promote safe material handling and proper storage practices
Qualifications
- College, university, or equivalent degree required.
- This position may require licensing for compliance with export controls or sanctions regulations.
- Intermediate level of experience required. 3-5 years of relevant work experience preferred.
- Oracle experience preferred
- Proficient in Excel
- Proficient in Access database creation and management
- SQL experience preferred