Senior Manufacturing Engineer

About the Opportunity

Zap Energy is currently looking for a Manufacturing Engineer with a background in batch manufacturing and electromechanical assembly processes. This role will work closely with our Design Engineering team and Technician workforce to translate first-of-a-kind experimental designs into operational scientific platforms for fusion energy Research and Development.

Role Responsibilities

• Plan labor requirements for production builds, maintenance, repair and operations.
• Author work instructions and procedures that communicate engineering intent to the shop floor.
• Plan assembly cell layout for production builds.
• Identify tooling requirements for production builds.
• Provide manufacturing review/feedback on Assembly Drawings.
• Manage non-conforming parts/assemblies identified during production builds.
• Provide configuration management oversight to the design and build teams.
• Plan and execute build flow for production builds and retrofit efforts.
• Author in-process and final test protocols for production builds.
• Author travelers.
• Provide supervisory oversight of technician team during builds.
• Plan and release assembly kits for production builds.
• Lead commissioning, maintenance, repair and overhaul efforts that require physical transformation of parts and assemblies.
• Provide project execution leadership to an integrated team during the build, commissioning and overhaul phases.

Qualifications and Skills

• Required:
• Bachelor of Science in Mechanical, Electrical, Manufacturing, or Aerospace Engineering (other relevant fields may apply) from an accredited university.
• 10+ years of manufacturing engineering experience.
• Strong understanding of engineering fundamentals for mechanical design and manufacturing.
• Experience translating engineering drawings into work instructions, operating procedures for manufacturing.
• Experience setting up and designing manufacturing processes.
• Hands-on experience in hardware manufacturing (i.e. castings, forgings, additively manufactured components, welding, machining, electromechanical assembly, cleaning, non-destructive testing methods, tight tolerance assembly, leak testing, final acceptance testing of integrated hardware, and Manufacturing Execution Systems/Software).
• Preferred:
• Experience with integration of large assemblies (Product BOM’s in excess of 2000 parts)
• Experience managing and resolving non-conforming parts/assemblies.
• Proven experience and successful track record of completing manufacturing projects.
• Strong written, personal, technical, and software skills (CAD, Scheduling, Issue Tracking, Excel, Word, PowerPoint, Outlook, etc.).
• Ability to communicate clearly and appropriately at all levels of the organization.

Pay

Estimated salary range: $120,000-190,000 annually.

Schedule

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Benefits

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Skills

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Benefits

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Employment may be conditioned upon the ability to obtain export authorization.

Fusion Technology

Everett, WA

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