Senior Manufacturing Engineer 2nd shift

Responsibilities

• Prepare and distribute design engineering data to the manufacturing area to ensure the complete transfer of information from design engineering to manufacturing technicians in a timely manner.
• Monitor and provide engineering support to ensure customer products are manufactured and processes are operating economically and in control per management goals and quality expectations.
• Analyze, write, and implement deviations, develop and implement corrective actions.
• Ensure drawings, bills of materials, inspection checksheets, and other information is available and used during manufacturing.
• Ensure the documentation and document books are completed, accurate, up to date, and with the product throughout the manufacturing lifecycle.
• Monitor production progress to schedule and ensure production control boards and schedule displays are updated.
• Assist and fill in for the Manufacturing Manager when needed in meetings.
• Create and maintain manufacturing schedules to ensure manufacturing schedules are met.
• Review customer delivery projects for raw materials, indirect materials, and consumables required in manufacturing.
• Ensure the raw materials, indirect materials, and consumables are ordered, delivered, and transacted to the manufacturing technicians in a timely manner to ensure continuous manufacturing.
• Collaborate with plant engineers to develop equipment and tooling justifications, quotation requests, acceptance criteria, and purchasing documentation.
• Ensure standard tool boards are in place and used.
• When necessary, develop the purchasing documentation and order standard tools.
• Develop and implement approved continual improvement projects involving process control, equipment, capacity and productivity targeting quality, cost and delivery performance.
• Assist production supervisors in trouble-shooting process and quality problems.
• Act as a first level deviation approver.
• Perform root cause analysis, develop and implement countermeasures based on PDCA process.
• Review, edit, and write work instructions.
• Ensure availability to technicians in the work areas.
• Lead the training of manufacturing technicians through work instructions, standardized Lean methodologies, and process changes.
• Ensure the technician skillset is accurately displayed in the training matrix and develop technician training plans for upcoming special work, upskill, and increased capability.
• Lean the training of new Manufacturing Engineers and other support Engineers.
• Review specifications for new equipment, TPM requirements and operating work instructions.
• Support equipment installation, process description, and operational/performance qualification activities for manufacturing equipment and manufacturing processes.
• Ensure all related documentation is in compliance with internal requirements including but not limited to 6S, crane logs, tool control, TPM, etc.
• Analyze plant layout and propose improvements for manufacturing flow.
• Ensure labor is collected, analyzed, and reported in a timely manner.
• Assess and measure labor content to set process standards and evaluate variances.