Senior Chemical Engineer
About the role
OUC – The Reliable One is seeking a Senior Chemical Power Plant Engineer to join the Engineering & Operations team at the Stanton Energy Center. This technically strong, results-driven professional will provide engineering and project management support for Power Plant Operations and Maintenance (O&M), ensuring safe, efficient, reliable generation while leading plant modification and improvement projects. Applicants must be legally authorized to work in the United States at the time of application; the organization does not offer or sponsor employment visas.
Job Purpose: Research, analyze and lead highly complex projects from start to completion for continuous plant improvement and reliability. Work with management and environmental department to ensure plant equipment is ready to meet current and future environmental regulations. Evaluate project alternatives to lower the cost of producing electricity for Orlando Utilities while ensuring reliability, safety, and environmental compliance.
Responsibilities
- Investigate equipment failures and difficult-to-diagnose process problems through application of engineering principles
- Lead plant and outside engineering teams to address mission critical issues such as compliance with environmental regulations, improving sustainability, meeting company strategic goals, and lowering the cost of producing electricity
- Communicate, coordinate and resolve conflicts with multiple parties including contractors, suppliers and OUC employees in the completion of plant projects and ensuring equipment is functioning to design requirements
- Make engineering decisions which affect the health, safety and welfare of the plant by utilizing basic engineering sciences and industry practices originating from engineering organizations, governmental agencies, safety laws and codes
- Research and identify cost saving opportunities and analyze new technologies for continuous plant improvement and reliability; evaluate alternatives to determine the lowest economical costs
- Initiate, develop and submit to management budgetary information, cost estimates and time frames for annual and long-term Operations and Maintenance (O&M) and capital expenditures
- Prepare contractor bid packages for management and Commission (i.e. supportive memorandums, purchase requests, capital project documentation, etc.)
- Coordinate and direct outside engineers for completing the work, meeting specifications, cost and schedule
- Provide input to environmental for changes to plant permits
- Research, design and specify plant equipment components and perform engineering calculations to determine the correct application and sizing of equipment
- Initiate, develop and oversee plant projects from start to completion
- Develop technical specifications and project scopes
- Manage plant modification and capital improvement projects from concept through completion
- Review O&M data, test results, and equipment trends to ensure optimal performance
- Supervise OUC craft labor and contractors
- Support Purchasing with RFPs, bid evaluations, and vendor negotiations
- Prepare financial justifications and budget proposals for management and the Capital Review Committee
- Troubleshoot plant systems
- Oversee safety compliance including LOTO and permit requirements
- Review drawings and process documentation
- Ensure adherence to industry standards and NERC/CIP requirements
- Perform other duties as assigned
Qualifications
Technical Knowledge – Working knowledge of all, but not limited to:
- Safe and efficient operation and maintenance of various power generation systems including:
- Mechanical systems (boilers, steam & gas turbine-generators, large rotating equipment, pumps, fans, wet/dry ash handling systems, sludge conditioning systems, material handling systems, cooling towers, chimneys)
- Electrical systems (high voltage electrical systems, programmable logic controls, high voltage switchgear, 6.9kV motors, control & electronic circuits, excitation systems, speed controls, relay & switch logic, cathodic protection)
- Environmental systems (dry sorbent injection [DSI], selective catalytic reduction [SCR], precipitators, scrubbers, brine plants, mercury mitigation)
- Gas systems (natural gas, landfill gas, CO2, hydrogen, nitrogen)
- Chemical systems (acid, caustics, ammonia, chlorine, water treatment, potable, fire protection)
- Electro-mechanical systems
- Electro-hydraulic systems
- Industry Technical Standards (ASME, NACE, NEMA, IEEE)
- Process Flow Diagram and Instrument Diagrams
- Design Drawings and Design Calculation
- General Arrangement and Assembly Drawings
- Construction, Demolition and Fabrication Drawings
- Specifications and Contracts
- Maintenance and Operating Manuals and Quality Insurance Programs
Familiarity with all, but not limited to:
- Memorandums for justifying projects and purchases for management and Commission
- Capital and O&M project budgets, cash flows, spreadsheets, graphs, tables, process billing/invoicing
- Maintenance and inspection reports, recommendations for preventative maintenance, inventory adjustment forms, equipment drawings
- Work Orders, confined space permits, hot work permits, contractor safety orientation
- Safety Equipment (air monitors, chemical detection monitors, personal protective, emergency equipment devices)
- Process Analysis Instrumentation (flow meters, temperature guns, acoustic monitor, alloy identification)
- Software Applications (JD Edwards EnterpriseOne, CMMS, AutoCAD, Solidworks 3-Dimensional Modeling, Electronic Work Order Management Program, Eclipse Lock-Out-Tag-Out Software, Meridian, Docusphere, Programmable Logic Controllers, data loggers, Primavera, Microsoft Project)
- Related industry, organizational and departmental legal guidelines, recommendations, best practices, ordinances and laws
Demonstrated competencies:
- Leadership skills and effective teamwork
- Planning and organizational skills
- Persuasively promote ideas and proposals
- Stay current in developments and trends in area of expertise
- Able to work under pressure and remain flexible in changing environments
- Apply algebra, calculus, geometry, statistics and trigonometry with engineering principles
- Perform financial and economic analysis/justification (NPV, ROI, etc.)
- Make arithmetic computations using whole numbers, fractions and decimals, and compute rates, ratios, and percentages
- Use Microsoft Office Suite (Word, Excel, Outlook, etc.) and standard office equipment (telephone, computer, copier, etc.)
Requirements
- Bachelor’s degree in Engineering from an accredited college or university
- Minimum of eight (8) years of engineering experience specifically supporting combined cycle gas turbine power plants (CCGT), including operations, maintenance, performance analysis, and project execution on heat recovery steam generators (HRSG), gas turbines, and steam turbines
- Minimum of eight (8) years of related engineering experience to include design and implementation of plant modifications to improve reliability, safety and increased production
- Valid driver’s license
- Degree in Chemical Engineering (preferred)
- Registered Professional Engineer (preferred)
- Project Management Professional (PMP) Certification (preferred)
- Waste water and process water experience (preferred)
- Experience designing or optimizing chemical injection systems used in water treatment processes at power plants (preferred)
Special training to