Senior Automation and Controls Engineer

Key Responsibilities

• Design and deploy process control strategies, automation solutions, and data acquisition systems.
• Owning the full controls architecture from sensor selection to PLC/DCS programming and data integration.
• Collaborate with chemical process engineers, production, EHS, and R&D teams to drive manufacturing outcomes.

What Will You Be Doing?

• Lead front-end engineering and detailed design for new equipment, processes, reactors, wet benches, blending, and packaging lines.
• Translate PFDs/P&IDs into I/O lists, control narratives, and cause-&-effect matrices.
• Specify and configure PLC/DCS/HMI/SCADA platforms and industrial networks.
• Develop compliant code, sequential/batch logic, alarm strategies, and historian interfaces.
• Lead FAT/SAT, startup, and on-site commissioning; troubleshoot to root cause and drive continuous improvement.
• Perform LOPA/SIL verifications, design safety-instrumented functions, and ensure compliance with relevant standards.
• Deploy data-collection and visualization tools to monitor KPIs, reduce downtime, and increase OEE.
• Prepare timelines for process control and automation projects.
• Manage automation workstreams on CAPEX projects—scope, budget, schedule, vendor coordination, and documentation.
• Promote best practices in code management, testing, and change control.
• Stay current in process control technology to resolve problems using new techniques, technologies, and concepts.

Who Are You?

• Bachelor’s degree in Automation Engineering or Electrical Engineering, MS degree preferred.
• 8+ years of hands-on experience designing and commissioning PLC/DCS/HMI systems in batch or continuous chemical plants.
• Proven expertise with at least one major platform (e.g., Rockwell ControlLogix, Siemens PCS 7, Emerson DeltaV).
• Strong grasp of instrumentation, process-control theory, and hazardous-area classifications.
• Experience with Industry 4.0 technologies and IIoT integration.
• Knowledge of Python, C/C++, or other scripting languages for automation.
• Familiarity with vision systems, servo drives, and safety PLCs.
• Certifications such as TUV Functional Safety Engineer or Rockwell/Siemens certifications.
• Demonstrated success leading multi-disciplinary project teams and external automation integrators.
• Excellent analytical, troubleshooting, and written/verbal communication skills.

We Are Offering...

• Competitive compensation (competitive base salary and performance-related bonus plan).
• Benefits packages (health, dental, and vision insurance, Wellness Program, PTO/Holidays, 401(k)-retirement plan with a company match).
• Innovative work environment with opportunities for career growth, professional development, and dynamic team collaboration.
• Perks and incentives including paid parental leave, tuition reimbursement, and opportunities for professional development.

About the Role

This position is responsible for the development and implementation of process control and automation systems for new equipment and manufacturing processes. The role requires a strong background in automation engineering or electrical engineering, with hands-on experience in chemical plants. Candidates should have a proven track record in designing and commissioning PLC/DCS/HMI systems, as well as experience with safety instrumented systems and Industry 4.0 technologies.