Reliability Test Engineer

About the role

Aerospace is at a turning point — costs are rising, supply chains are strained, and old ways of building can't keep up. At Neon Aero, we're breaking that mold. We move fast, think big, and combine start-up agility with aerospace expertise to design, build, and scale aircraft in ways the industry has never seen. Our team leverages automation, AI-driven tools, and a fully connected digital backbone to accelerate innovation and reduce barriers to production. Here, you won't just take a job — you'll help reinvent how the world flies. If you're ready to solve complex problems, push technology further, and work alongside some of the brightest minds in aerospace, this is your chance to make a real impact.

Responsibilities

• Develop and execute validation and reliability test plans for electromechanical and integrated systems.
• Design and build test setups, fixtures, instrumentation, and data collection systems for engineering validation activities.
• Support environmental, functional, durability, vibration, thermal, and lifecycle testing of prototype and production-intent hardware.
• Work closely with Mechanical, Electrical, Embedded Software, and Systems Engineering teams to define validation objectives and acceptance criteria.
• Operate and troubleshoot lab equipment including DAQ systems, power supplies, oscilloscopes, thermal instrumentation, environmental chambers, and electromechanical test equipment.
• Collect, analyze, and interpret test data to identify trends, failure modes, and performance limitations.
• Support root cause investigations and failure analysis activities across hardware and integrated systems.
• Develop automated test scripts, data processing tools, or reporting workflows using Python, MATLAB, LabVIEW, or similar tools where appropriate.
• Document test procedures, results, findings, and recommendations clearly and concisely.
• Support prototype builds, integration efforts, and rapid iteration cycles in a fast-moving hardware development environment.
• Participate in design reviews and provide feedback related to testability, reliability, and validation strategy.

Requirements

• Bachelor's degree in Mechanical Engineering, Electrical Engineering, Aerospace Engineering, Systems Engineering, or related field.
• 5-8 years of experience in hardware test, validation, reliability, or systems integration engineering.
• Hands-on experience developing and executing engineering test campaigns on electromechanical systems.
• Experience with instrumentation, DAQ systems, sensors, and engineering lab equipment.
• Experience troubleshooting hardware failures and supporting root cause investigations.
• Strong understanding of engineering fundamentals including mechanics, thermal systems, electronics, or controls depending on background.
• Experience working in lab and prototype environments with evolving hardware.
• Ability to analyze and communicate technical data clearly.
• Strong cross-functional communication and collaboration skills.

Qualifications

• Experience with environmental or durability testing including vibration, thermal cycling, humidity, or shock testing.
• Familiarity with standards such as DO-160, MIL-STD-810, IEC, or similar environmental qualification frameworks.
• Experience with Python, MATLAB, LabVIEW, or scripting tools for test automation and data analysis.
• Experience supporting HIL, SIL, or integrated system-level test environments.
• Exposure to electric propulsion systems, power electronics, batteries, actuators, or embedded systems.
• Experience operating in fast-paced prototype-heavy environments.

Skills

• Strong practical engineering judgment grounded in physical reality.
• Hands-on problem solvers who can move quickly while maintaining technical rigor.
• Comfort operating in ambiguity and rapidly evolving development environments.
• Ability to balance speed, coverage, cost, and engineering value in test strategy decisions.
• Collaborative mindset with strong ownership and follow-through.
• Bias toward learning through experimentation and data.

Benefits

This is the expected compensation range for this role. Final compensation will be based on role scope, experience, skills, internal equity and location. This role may also be eligible for bonus/equity/benefits, if applicable. $110,000—$165,000 USD

Pay

$110,000—$165,000 USD

Schedule

Not specified

Neon Aero, Inc is an Equal Opportunity Employer.

We celebrate diversity and are committed to creating an inclusive environment for all employees. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, gender identity or expression, age, disability, veteran status, or any other protected status under applicable law. We believe that diverse perspectives drive innovation, and we welcome candidates from all backgrounds to apply.